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www.fairchildsemi.com FAN8420D3 3-Phase BLDC Motor Driver Features * * * * * * * * * * 3-phase, full-wave, linear BLDC motor driver Power save at stop mode Built-in current limiter Built-in TSD (Thermal shutdown) circuit Built-in 3X and 1X hall FG output Built-in hall bias circuit Built-in rotational direction detector Built-in reverse rotation preventer Built-in short braker Corresponds to 3.3V DSP Description The FAN8420D3 is a monolithic IC, suitable for a 3-phase spindle motor driver of a CD-media system. 28-SSOPH-375SG2 28-SSOPH-375 Typical Applications * * * * * * * Compact disk ROM (CD-ROM) spindle motor Compact disk RW (CD-RW) spindle motor Digital video disk ROM (DVD-ROM) spindle motor Digital video disk RAM (DVD-RAM) spindle motor Digital video disk Player (DVDP) spindle motor Other compact disk media spindle motor Other 3-phase BLDC motor Ordering Information Device Package Operating Temp. -25C ~ +75C -25C ~ +75C FAN8420D3 28-SSOPH-375SG2 FAN8420D3TF 28-SSOPH-375SG2 Rev. 1.0.1 Oct. 2000. (c)2000 Fairchild Semiconductor International FAN8420D3 Pin Assignments FG1X FG3X VCC ECR CS1 VM NC EC NC 16 13 H3+ 28 27 26 25 24 23 22 21 20 19 18 17 15 FAN8420D3 1 NC 2 A3 3 NC 4 A2 5 NC 6 NC 7 A1 FIN(GND) 8 GND 9 H1+ 10 H1- 11 H2+ 12 H2- 14 H3- Pin Definitions Pin Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Pin Name NC A3 NC A2 NC NC A1 GND H1+ H1- H2+ H2- H3+ H3- VH NC PC1 SB FG3X DIR ECR EC I/O O O O I I I I I I I I O O I I No connection Output (A3) No connection Output (A2) No connection No connection Output (A1) Ground Hall signal (H1+) Hall signal (H1-) Hall signal (H2+) Hall signal (H2-) Hall signal (H3+) Hall signal (H3-) Hall bias No connection Phase compensation capacitor Short brake FG waveform (3X) Rotational direction output Output current control reference Output current control voltage Pin Function Description 2 Rev. 1.0.1 Oct.. 2000. VH SB FIN(GND) PC1 S/S DIR FAN8420D3 Pin Definitions (Continued) Pin Number 23 24 25 26 27 28 Pin Name S/S FG1X VCC NC VM CS1 I/O I O FG waveform (1X) Supply voltage (Signal) No connection Supply voltage (Motor) Output current detection Pin Function Description Power save (Start/Stop switch) Internal Block Diagram FG1X VCC ECR CS1 PC1 DIR S/S VM NC NC EC VH 15 14 H3- Hall TSD Upper Distributor Detection Detector Hall amp 12 H2- 13 H3+ SB 18 GND FG3X 19 28 27 26 25 24 FG1X Generator 23 22 - + 21 20 17 16 Start Stop Reverse rotation Current sense Amp Output Current limit 1 NC 2 A3 3 NC 4 A2 5 NC 6 NC 7 A1 GND Lower Distributor 8 GND 9 H1+ Commutation Selector Logic Absolute Values FG3X Generator 10 H1- Rev. 1.0.1 Oct. 2000. H2+ Short Brake 11 3 FAN8420D3 Equivalent Circuits Hall input Driver output 27 9 50 11 13 1k 1k 50 12 14 10 28 2 4 7 Torque control input Hall bias input 50 21 50 22 - 100k + 15 Start / Stop input Short brake input 50 23 40k 18 30k 50 1k 20k FG output VCC VCC Dir output 10k 50 19 24 30k 50 20 4 Rev. 1.0.1 Oct.. 2000. FAN8420D3 Absolute Maximum Ratings (Ta = 25C) Parameter Maximum supply voltage (Signal) Maximum supply voltage (Motor) Power dissipation Maximum output current Operating temperature range Storage temperature range Symbol VCCmax VMmax PD IOmax TOPR TSTG Value 7 15 2.5note 1.3 -25 ~ +75 -55 ~ +150 Unit V V W A C C NOTE: 1. When mounted on a 76.2mm x 114mm x 1.57mm PCB (Phenolic resin material). 2. Power dissipation reduces 16.6mW/C for using above Ta = 25C 3. Do not exceed PD and SOA (Safe operating area). Power Dissipation Curve Pd (mW) 3,000 2,000 SOA 1,000 0 0 25 50 75 100 125 150 175 Ambient temperature, Ta [C] Recommended Operating Conditions (Ta = 25C) Parameter Supply voltage Motor supply voltage Symbol VCC VM Min. 4.5 3.0 Typ. 5 12 Max. 5.5 14 Unit V V Rev. 1.0.1 Oct. 2000. 5 FAN8420D3 Electrical Characteristics (Unless otherwise specified, Ta=25C, VCC=5V, VM=12V) Parameter Quiescent circuit current 1 Quiescent circuit current 2 START / STOP On voltage range Off voltage range HALL BIAS Hall bias voltage HALL AMP Hall bias current Common-mode input range Minimum input level H1 hysteresis level TORQUE CONTROL Ecr Input voltage range Ec Input voltage range Offset voltage (-) Offset voltage (+) Ec Input current Ecr Input current Input / output gain FG FG output voltage (H) FG output voltage (L) Duty (reference value) OUTPUT BLOCK Saturation voltage (upper TR) Saturation voltage (lower TR) Torque limit current DIRECTION DETECTOR Dir output voltage (H) Dir output voltage (L) SHORT BRAKE On voltage range Off voltage range VSBon VSBoff 2.5 0 VCC 1.0 V V VDIRh VDIRl Ifg=-10A Ifg=10A 4.5 4.7 0.5 V V VOH VOL ITL IO=-300mA IO=300mA RCS=0.5 560 0.9 0.4 700 1.4 0.7 840 V V mA VFGh VFGl Ifg=-10A Ifg=10A 4.5 4.9 50 0.5 V V % ECR EC ECoff- ECoff+ ECin ECRin GEC EC=1.9V EC=1.9V EC=1.9V ECR=1.9V EC=1.9V, RCS=0.5 0.2 0.2 -80 20 -5 -5 0.56 - - -50 50 -0.5 -0.5 0.71 3.3 3.3 -20 80 - - 0.84 V V mV mV A A A/V IHA VHAR VINH VHYS 1.0 60 5 0.5 20 2 4.0 40 A V mVpp mVpp VHB IHB=20mA 0.4 1.0 1.8 V VSSon VSSoff Output driver on Output driver off 2.5 0.0 VCC 1.0 V V Symbol ICC1 ICC2 Conditions At stop mode At start mode Min. Typ. 5 Max. 0.2 10 Unit mA mA 6 Rev. 1.0.1 Oct.. 2000. FAN8420D3 Electrical Characteristics (Continued) 1. Calculation Of Gain & Torque Limit Current VM IO VM Current / Voltage Convertor - Vin EC ECR + - Gm Absolute Values + + + + Vmax - VM R1 - - VS Output RS Current sense + CS1 (Pin 28) Negative Feedback loop U V W IO Driver Power Transistors Commutation Distributor H1 H2 H3 Max. output current limiting 0.355 is GM times R1 and is a fixed value within IC. 0.355 Gain = -------------- [ A V ] RS Vmax (see above block diagram) is set at 350mV. 350 [ mV ] Vmax Itl = --------------- = ----------------------RS RS Rev. 1.0.1 Oct. 2000. 7 FAN8420D3 Application Information 1. Torque Control & Output Current Control VM + VM VCS - Current Sense AMP - TSD EC Gain Controller RCS Torque AMP ECR + - + ECR-EC IO Driver M * By amplifying the voltage difference between EC and Ecr from servo IC, the torque sense amp produces the input (VAMP) for the current sense amp. * The output current (IO) is converted into the voltage (VCS) through the sense resistor (RCS) and compared with the VAMP. By the negative feedback loop, the sensed output voltage, VCS is equal to the input VAMP. Therefore, the output current (IO) is linearly controlled by the input VAMP. * As a result, the signals, EC and ECR can control the velocity of the Motor by controlling the output current (IO) of the driver. * The range of the torque voltage is as shown below. Current [mA] 700 500 EcoffEcoff+ Reverse Forward ECR > Ec ECR < Ec Rotation Forward rotation Stop after detecting reverse rotation 6 -50mV 0 0.71[A/V] 50mV ECR -EC The input range of ECR and EC is 0.2 V ~ 3.3 V ( RNF = 0.5[] ) 8 Rev. 1.0.1 Oct.. 2000. FAN8420D3 2. Short Brake MOTOR VCC OFF ON OFF 18 2 1k ON 20k 4 7 Pin # 18 High Low Short brake On Off When the pick-up mechanism moves from the inner to the outer spindle of the CD, the brake function of the reverse voltage is commonly employed to decrease the rotating velocity of the spindle Motor. However, if the spindle motor rotates rapidly, the brake function of the reverse voltage may produce more heat at the Drive IC. To remove this shortcoming and to enhance the braking efficiency, the short brake function is added to FAN8420D3. When the short brake function is active, all upper power TRs turn off and all lower power TRs turn on, and the motor slows down. But FG and DIR functions continue to operate normally. 3. Power Save MOTOR VCC OFF 23 Start Stop 2 40k OFF 30k 4 7 Pin # 23 High Low Start/Stop Operate Stop When power save function is active, all power TRs turn off. Rev. 1.0.1 Oct. 2000. 9 FAN8420D3 4. Tsd (Thermal Shutdown) Gain Controller BIAS Q2 When the chip temperature rises above 175C, the Q2 turns on and the output driver shuts down. When the chip temperature falls off to about 150C, then the Q2 turns off and the driver operates normally. TSD has the temperature hysteresis of about 25C. 5. Rotational Direction Detection VCC H2+ H2- + - DIR 20 D Q Rotation Forward Reverse 20 DIR Low High CK H3+ H3- + - D-F/F * The forward and the reverse rotations of the CD are detected by the D-F/F and the truth table is shown in the above. * The rotational direction of the CD can be explained by the output waveforms of the Hall sensors. The three outputs of Hall sensors be H1, H2 and H3 respectively. When the spindle rotates in reverse direction, the Hall sensor output waveforms are shown in Fig.(a). The phases order are in H1H2H3 with a 120C phase difference. H1 H2 H3 (a) Reverse rotation On the other hand, if the spindle rotates in forward rotation, the phase relationship is H3H2H1 as shown in fig.(b) 10 Rev. 1.0.1 Oct.. 2000. FAN8420D3 H1 H2 H3 (b) Forward rotation Therefore, the output of the rotational direction detector is low, when the spindle rotates forward, and high in the reverse rotation. 6. Reverse Rotation Prevention EC ECR + - Current Sense Amp H2+ H2- + - A D CK D-F/F Q Low Active H3+ H3- + - Gain Controller Driver M * When the output of the OR Gate, A is LOW, it steers all the output current of the current sense Amp to the Gain Controller zero. The output current of the Driver becomes zero and the motor stops. * As in the state of the forward rotation, the D-F/F output, Q is HIGH and the motor rotates normally. At this state, if the control input is changed such that EC>ECR, then the motor rotates slowly by the reverse commutation in the Driver. When the motor rotates in reverse direction, the D-F/F output becomes Low and the OR Gate output, becomes LOW. This prevents the motor from rotating in reverse direction. The operation principle is shown in the table and the flow chart. Reverse rotation preventer EC Rotation Forward Reverse H2 H L H3 HL HL D-F/F(Q) H L Rev. 1.0.1 Oct. 2000. 11 FAN8420D3 Forward rotation at EC < ECR Rotating speed is decreased due to reverse torque at EC >ECR. (Motor still rotates forward) At the moment that the motor rotates in reverse, the reverse rotation preventer makes the output power transistor open. Rotating reverse at short time due to motor inertia Stop within 1/6 turn reverse rotating 7. Fg Out H1- H1+ 24 FG1X H2- H2+ 19 FG3X H3- H3+ 8. Hall Sensor Connection VCC VCC HALL 1 HALL 1 HALL 2 HALL 3 HALL 2 HALL 3 15 VH 15 VH 12 Rev. 1.0.1 Oct.. 2000. FAN8420D3 9. Connect A By-pass Capacitor, 0.1f Between The Supply Voltage Source Vcc 25 0.1F (1) the heat radiation fin is connected to the internal gnd of the package. connect that fin to the external gnd. Rev. 1.0.1 Oct. 2000. 13 FAN8420D3 10. Input-output Timing Chart H1 + H2 + H3 + A1 output current (H1 -)+(H2 +) A1 output voltage A2 output current (H2 -)+(H3 +) A2 output voltage A3 output current (H3 -)+(H1 +) A3 output voltage 14 Rev. 1.0.1 Oct.. 2000. FAN8420D3 Test Circuits 10A 20mA 14 5V 12V VR1 IM3 A IM2 A 10A 15 VM7 V RCS 0.5 VM6 VR2 VR3 V VM5 13 V VM3 VR5 10A 15 IM1 A IM2 A VM6 V VM4 0.1F 28 CS1 27 VM 26 NC 25 VCC 24 FG1X 23 SS 22 EC 21 ECR 20 DIR 19 FG3X 18 SB 17 PC1 16 NC 15 VH FAN8420D3 NC 1 A3 2 NC 3 A2 4 NC 5 NC 6 A1 7 GND 8 H1+ 9 IM4 SW1 VM8 V c b a c b SW2 a V c b SW3 a V A VR8 VR9 A H1- 10 IM5 A H2+ 11 IM6 A H2- 12 IM7 A H3+ 13 IM8 A H3- 14 IM9 VR10 VR11 VR12 VR13 RL=5 RL=5 RL=5 SW13 a b V VM1 V VM2 12V 300mA 300mA Rev. 1.0.1 Oct. 2000. 15 FAN8420D3 Typical Application Circuits 0.5 1 NC CS1 28 27 26 VM (12V) 2 3 4 5 6 7 A3 NC VM NC A2 NC NC VCC FG1X SS 25 VCC (5V) 24 ST 23 SP 22 1.675V A1 EC FAN8420D3 8 9 HALL 1 10 H1- FG3X 19 GND ECR 21 H1+ DIR 20 Servo Signal 11 HALL 2 12 13 HALL 3 14 H2+ H2- SB PC1 18 R2 17 16 0.1F H3+ H3- NC VH 15 R1 16 Rev. 1.0.1 Oct.. 2000. FAN8420D3 Rev. 1.0.1 Oct. 2000. 17 FAN8420D3 DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. LIFE SUPPORT POLICY FAIRCHILD'S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR INTERNATIONAL. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury of the user. www.fairchildsemi.com 12/1/00 0.0m 001 Stock#DSxxxxxxxx 2000 Fairchild Semiconductor International 2. A critical component in any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. |
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