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MIW1200 Series 2-3W, Wide Input Range DIP, Single & Dual Output DC/DC Converters Key Features Efficiency up to 86% 1500VDC Isolation MTBF > 1,000,000 Hours 2:1 Wide Input Range Short Circuit Protection Complies with EN55022 Class A Temperature Performance -40] to +71] Industry Standard Pinout UL 94V-0 Package Material Internal SMD Construction Minmax's MIW1200-Series power modules operate over input voltage ranges of 9-18VDC, 18-36VDC and 36-75VDC which provide precisely regulated output voltages of 3.3V, 5V, 12V, 15V, {5V, {12V and {15VDC. The -40] to +71] operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. The modules have a maximum power rating of 3W and a typical full-load efficiency of 86%, continuous short circuit, 25mA output ripple, EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. I/O Isolation EN55022 Wide Range $ Low Cost 1500 VDC EMI 2:1 Block Diagram Single Output Dual Output +Vin LC Filter +Vo +Vin LC Filter +Vo Com. -Vo PFM Isolation Ref.Amp PFM Isolation Ref.Amp -Vo -Vin -Vin 1 MINMAX REV:0 2005/04 MIW1200 Series Model Selection Guide Model Number Input Voltage Output Voltage Output Current Input Current Reflected Ripple Current mA (Typ.) Efficiency VDC MIW1221 MIW1222 MIW1223 MIW1224 MIW1225 MIW1226 MIW1227 MIW1231 MIW1232 MIW1233 MIW1234 MIW1235 MIW1236 MIW1237 MIW1241 MIW1242 MIW1243 MIW1244 MIW1245 MIW1246 MIW1247 12 ( 9 ~ 18 ) 24 ( 18 ~ 36 ) 48 ( 36 ~ 75 ) VDC 3.3 5 12 15 {5 {12 {15 3.3 5 12 15 {5 {12 {15 3.3 5 12 15 {5 {12 {15 Max. mA 600 500 250 200 {250 {125 {100 600 500 250 200 {250 {125 {100 600 500 250 200 {250 {125 {100 Min. mA 60 50 25 20 {25 {12.5 {10 60 50 25 20 {25 {12.5 {10 60 50 25 20 {25 {12.5 {10 @Max. Load mA (Typ.) 220 267 305 309 274 313 321 109 130 150 149 134 152 152 53 64 74 73 65 74 75 @No Load mA (Typ.) 30 15 8 15 4 15 @Max. Load % (Typ.) 75 78 82 81 76 80 78 76 80 83 84 78 82 82 78 82 85 86 80 84 83 Absolute Maximum Ratings Parameter 12VDC Input Models Input Surge Voltage 24VDC Input Models ( 1000 mS ) 48VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) Internal Power Dissipation Min. -0.7 -0.7 -0.7 ----Max. 25 50 100 260 2,500 Unit VDC VDC VDC ] mW Notes : 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 50% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. Min. Max. -40 +71 -40 +90 -40 +125 --95 Free-Air Convection EN55022 Class A Unit ] ] ] % 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. Environmental Specifications Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling Conducted EMI Conditions Ambient Case REV:0 2005/04 MINMAX 2 MIW1200 Series Input Specifications Parameter Start Voltage Model 12V Input Models 24V Input Models 48V Input Models Under Voltage Shutdown 12V Input Models 24V Input Models 48V Input Models Reverse Polarity Input Current Short Circuit Input Power Input Filter All Models Min. 4.5 8 16 ----------Typ. 7 12 24 6.5 11 22 --1000 Pi Filter Max. 9 18 36 8.5 17 34 1 2000 A mW VDC Unit Output Specifications Parameter Output Voltage Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Power Protection Transient Recovery Time Transient Response Deviation Temperature Coefficient Output Short Circuit 50% Load Step Change Over Line, Load & Temp. Dual Output, Balanced Loads Vin=Min. to Max. Io=10% to 100% Conditions Min. --------------120 ------Continuous Typ. {0.5 {0.5 {0.2 {0.2 25 ------300 {3 {0.01 Max. {1.0 {2.0 {0.5 {0.5 50 75 15 --500 {6 {0.02 Unit % % % % mV P-P mV P-P mV rms % uS % %/] General Specifications Parameter Isolation Voltage Rated Isolation Voltage Test Isolation Resistance Isolation Capacitance Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Conditions 60 Seconds Flash Tested for 1 Second 500VDC 100KHz,1V Min. 1500 1650 1000 --200 1000 Typ. ------350 300 --Max. ------500 450 --Unit VDC VDC M[ pF KHz K Hours Capacitive Load Models by Vout Maximum Capacitive Load # For each output 3.3V 4000 5V 4000 12V 4000 15V 4000 {5V # 1000 {12V # 1000 {15V # 1000 Unit uF 3 MINMAX REV:0 2005/04 MIW1200 Series Input Fuse Selection Guide 12V Input Models 700mA Slow - Blow Type 24V Input Models 350mA Slow - Blow Type 48V Input Models 135mA Slow - Blow Type Input Voltage Transient Rating 150 140 130 120 110 100 Vin ( VDC ) 90 80 70 60 50 40 30 20 10 0 10uS 100uS 1mS 10mS 100mS 12VDC Input Models 24VDC Input Models 48VDC Input Models REV:0 2005/04 MINMAX 4 MIW1200 Series 100 90 Efficiency (%) 80 70 60 50 Efficiency (%) Low Nom Input Voltage (V) High 100 90 80 70 60 50 Low Nom Input Voltage (V) High Efficiency vs Input Voltage ( Single Output ) Efficiency vs Input Voltage ( Dual Output ) 90 80 Efficiency (%) Efficiency (%) 10 20 40 60 80 70 60 50 40 30 20 100 90 80 70 60 50 40 30 20 10 20 40 60 80 100 Load Current (%) Load Current (%) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) 100 80 Output Power (%) 100LFM Natural convection 400LFM 200LFM 60 40 20 0 -40 50 60 70 80 ] 90 100 110 Ambient Temperature Derating Curve 5 MINMAX REV:0 2005/04 MIW1200 Series Test Configurations Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + Battery + Lin Current Probe +Vin +Out Load Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 3.3uF for the 12V input devices and a 1.5uF for the 24V and 48V devices. + DC Power Source + Cin -Vin -Out +Vin DC / DC Converter +Out Load DC / DC Converter -Vin -Out Cin Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin Single Output DC / DC Converter -Vin -Out +Out Copper Strip Cout Resistive Scope Load - Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output. +Vin Dual Output DC / DC Converter -Vin +Out Com. Copper Strip Cout Cout Scope Resistive Load Scope -Out + DC Power Source - +Vin Single Output DC / DC Converter -Vin +Out Design & Feature Considerations Maximum Capacitive Load The MIW1200 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 1000uF maximum capacitive load for dual outputs and 4000uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. Cout -Out Load + DC Power Source - +Vin +Out Dual Output DC / DC Com. Converter Cout Load -Vin -Out REV:0 2005/04 MINMAX 6 MIW1200 Series Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 7 MINMAX REV:0 2005/04 MIW1200 Series Mechanical Dimensions Top View ( 2.54 mm / 0.1 inch grids ) Connecting Pin Patterns Single Output 31.8 [1.25] Side 2.54 [0.100] 4.5 [0.18] 2.5 [0.10] 0.50 [0.020] 10.2 [0.40] 4.5 [0.18] Dual Output 15.22 [0.600] 23 Bottom 23 22 9 11 16 14 Tolerance Millimeters X.X{0.25 X.XX{0.13 {0.05 Inches X.XX{0.01 X.XXX{0.005 {0.002 Pin Pin Connections Pin 2 3 9 11 14 16 22 23 Single Output -Vin -Vin No Pin NC +Vout -Vout +Vin +Vin NC: No Connection Dual Output -Vin -Vin Common -Vout +Vout Common +Vin +Vin 20.3 [0.80] Physical Characteristics 31.8*20.3*10.2 mm 1.25*0.80*0.40 inches Non-Conductive Black Plastic 12.2g UL94V-0 Case Size : : : : Case Material Weight Flammability The MIW1200 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. REV:0 2005/04 MINMAX 8 |
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