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PD - 5.022B
CPV364MF
IGBT SIP MODULE
Features
* * * * Fully isolated printed circuit board mount package Switching-loss rating includes all "tail" losses TM HEXFRED soft ultrafast diodes Optimized for medium operating frequency (1 to 10kHz) See Fig. 1 for Current vs. Frequency curve
Q1 D1 9 4 6 Q2 D2 12 Q4 D4 18 Q3 1
Fast IGBT
D3 15
3
Q5
D5 16 D6
10 Q6
Product Summary
7
13
19
Output Current in a Typical 5.0 kHz Motor Drive 12 ARMS per phase (3.8 kW total) with TC = 90C, TJ = 125C, Supply Voltage 360Vdc, Power Factor 0.8, Modulation Depth 80% (See Figure 1)
Description
The IGBT technology is the key to International Rectifier's advanced line of IMS (Insulated Metal Substrate) Power Modules. These modules are more efficient than comparable bipolar transistor modules, while at the same time having the simpler gate-drive requirements of the familiar power MOSFET. This superior technology has now been coupled to a state of the art materials system that maximizes power throughput with low thermal resistance. This package is highly suited to motor drive applications and where space is at a premium.
IMS-2
Absolute Maximum Ratings
Parameter
VCES IC @ TC = 25C IC @ TC = 100C ICM ILM IF @ TC = 100C IFM VGE VISOL PD @ TC = 25C PD @ TC = 100C TJ TSTG Collector-to-Emitter Voltage Continuous Collector Current, each IGBT Continuous Collector Current, each IGBT Pulsed Collector Current Clamped Inductive Load Current Diode Continuous Forward Current Diode Maximum Forward Current Gate-to-Emitter Voltage Isolation Voltage, any terminal to case, 1 minute Maximum Power Dissipation, each IGBT Maximum Power Dissipation, each IGBT Operating Junction and Storage Temperature Range Soldering Temperature, for 10 sec. Mounting torque, 6-32 or M3 screw.
Max.
600 27 15 80 80 9.3 80 20 2500 63 25 -40 to +150 300 (0.063 in. (1.6mm) from case) 5-7 lbf*in (0.55-0.8 N*m)
Units
V
A
V VRMS W
C
Thermal Resistance
Parameter
RJC (IGBT) RJC (DIODE) RCS (MODULE) Wt Junction-to-Case, each IGBT, one IGBT in conduction Junction-to-Case, each diode, one diode in conduction Case-to-Sink, flat, greased surface Weight of module
Typ.
-- -- 0.1 20 (0.7)
Max.
2.0 3.0 -- --
Units
C/W g (oz)
Revision 1
C-157
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CPV364MF
Electrical Characteristics @ TJ = 25C (unless otherwise specified)
V(BR)CES
V(BR)CES/TJ
VCE(on)
Parameter Collector-to-Emitter Breakdown Voltage Temp. Coeff. of Breakdown Voltage Collector-to-Emitter Saturation Voltage
VGE(th) VGE(th)/TJ gfe ICES VFM IGES
Gate Threshold Voltage Temp. Coeff. of Threshold Voltage Forward Transconductance Zero Gate Voltage Collector Current Diode Forward Voltage Drop Gate-to-Emitter Leakage Current
Min. Typ. Max. Units 600 -- -- V -- 0.69 -- V/C -- 1.4 1.6 -- 1.8 -- V -- 1.5 -- 3.0 -- 5.5 -- -12 -- mV/C 9.2 12 -- S -- -- 250 A -- -- 3500 -- 1.3 1.7 V -- 1.2 1.6 -- -- 500 nA
Conditions VGE = 0V, IC = 250A VGE = 0V, IC = 1.0mA IC = 15A VGE = 15V IC = 27A See Fig. 2, 5 IC = 15A, TJ = 150C VCE = VGE, IC = 250A VCE = VGE, IC = 250A VCE = 100V, IC = 27A VGE = 0V, VCE = 600V VGE = 0V, VCE = 600V, TJ = 150C IC = 15A See Fig. 13 IC = 15A, TJ = 150C VGE = 20V
Switching Characteristics @ TJ = 25C (unless otherwise specified)
Qg Qge Qgc td(on) tr td(off) tf Eon Eoff Ets td(on) tr td(off) tf Ets Cies Coes Cres trr Irr Qrr di(rec)M/dt Parameter Total Gate Charge (turn-on) Gate - Emitter Charge (turn-on) Gate - Collector Charge (turn-on) Turn-On Delay Time Rise Time Turn-Off Delay Time Fall Time Turn-On Switching Loss Turn-Off Switching Loss Total Switching Loss Turn-On Delay Time Rise Time Turn-Off Delay Time Fall Time Total Switching Loss Input Capacitance Output Capacitance Reverse Transfer Capacitance Diode Reverse Recovery Time Diode Peak Reverse Recovery Current Diode Reverse Recovery Charge Diode Peak Rate of Fall of Recovery During tb Min. -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- Typ. 59 8.6 25 26 37 240 230 0.53 1.3 1.8 28 37 380 460 3.4 1500 190 20 42 74 4.0 6.5 80 220 188 160 Max. Units Conditions 80 IC = 27A 10 nC VCC = 400V 42 See Fig. 8 -- TJ = 25C -- ns IC = 27A, VCC = 480V 410 VGE = 15V, RG = 10 420 Energy losses include "tail" and -- diode reverse recovery -- mJ See Fig. 9, 10, 11, 18 2.8 -- TJ = 150C, See Fig. 9, 10, 11, 18 -- ns IC = 27A, VCC = 480V -- VGE = 15V, RG = 10 -- Energy losses include "tail" and -- mJ diode reverse recovery -- VGE = 0V -- pF VCC = 30V See Fig. 7 -- = 1.0MHz 60 ns TJ = 25C See Fig. 120 TJ = 125C 14 IF = 15A 6.0 A TJ = 25C See Fig. 10 TJ = 125C 15 V R = 200V 180 nC TJ = 25C See Fig. 600 TJ = 125C 16 di/dt = 200A/s -- A/s TJ = 25C See Fig. -- TJ = 125C 17
Notes: Repetitive rating; V GE=20V, pulse width limited by max. junction temperature. ( See fig. 20 ) VCC=80%(VCES), VGE=20V, L=10H, RG= 10, ( See fig. 19 ) Pulse width 80s; duty factor 0.1%. Pulse width 5.0s, single shot.
C-158
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CPV364MF
20 6.2
12
3.7
Total O utpu t P ow e r (kW )
20
16
5.0
Lo ad C urrent (A )
S
8
2.5
4
TC = 90C TJ = 125C Power Factor = 0.8 Modulation Depth = 0.8 VC C = 60% of Rated Voltage
0.1 1 10 100
1.2
0
0
f, F re quenc y (kH z)
Fig. 1 - RMS Current and Output Power, Synthesized Sine Wave
1000
1000
I C , Collector-to-E m itter C urrent (A)
IC , C olle ctor-to -E m itte r C u rren t (A )
100
TJ = 25 C
100
T J = 1 50 C
10
TJ = 15 0 C
T J = 25 C
1
10
0.1
1 0.1 1
V G E = 1 5V 2 0 s P U LS E W IDTH
10
0.01 5 10
V C C = 1 00 V 5 s P U LS E W IDTH
15
V C E , C ollector-to-E m itter V oltage (V )
V G E , G ate -to-E m itter V olta ge (V )
Fig. 2 - Typical Output Characteristics
Fig. 3 - Typical Transfer Characteristics
C-159
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CPV364MF
50
V G E = 15 V
3.0
VG E = 1 5 V 80 s P UL S E W ID TH I C = 54 A
40
V C E , C ollector-to-E m itter V oltage (V)
M axim um DC Collector C urrent (A )
2.5
30
2.0
I C = 27 A
20
1.5
10
I C = 1 4A
0 25 50 75 100 125 150
1.0 -60 -40 -20 0 20 40 60 80 1 00 120 140 160
T C , C ase Tem perature (C )
TC , C ase Tem perature (C )
Fig. 4 - Maximum Collector Current vs. Case Temperature
Fig. 5 - Collector-to-Emitter Voltage vs. Case Temperature
10
T h e rm a l R e sp o n s e (Z thJC )
1
D = 0 .5 0
0 .2 0 0 .1 0 0 .0 5
PD M
0.1
0 .0 2 0 .0 1 S IN G L E P U L S E (T H E R M A L R E S P O N S E )
N o te s: 1 . D u ty fa c to r D = t
t
1 t 2
1
/t
2
0.01 0.00001
2 . P e a k TJ = P D M x Z thJ C + T C
0.0001
0.001
0.01
0.1
1
10
t 1 , R e c ta n gu la r P u ls e D ura tio n (s e c )
Fig. 6 - Maximum IGBT Effective Transient Thermal Impedance, Junction-to-Case
C-160
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CPV364MF
3000
2500
2000
Cies
1500
Coes
V G E , G ate-to-E m itter V oltag e (V )
V GE = 0V, f = 1MHz C ies = C ge + C gc , Cce SHORTED C res = C gc C oes = C ce + C gc
20
V C E = 40 0V I C = 2 7A
16
C , C apacitance (pF)
12
8
1000
500
Cres
4
0 1 10 1 00
0 0 10 20 30 40 50 60
V C E , C ollector-to-E m itter V oltage (V)
Q g , T o tal G a te C h a rg e (n C )
Fig. 7 - Typical Capacitance vs. Collector-to-Emitter Voltage
Fig. 8 - Typical Gate Charge vs. Gate-to-Emitter Voltage
4 .8
Total S w itching Losses (m J)
4 .7
To ta l S w itc hing Lo ss es (m J)
VC C VG E TC IC
= 4 80 V = 15 V = 25C = 2 7A
100
R G = 10 V GE = 1 5V V CC = 48 0V
4 .6
I C = 5 4A
10
4 .5
I C = 2 7A
I C = 14 A
4 .4
4 .3 0 10 20 30 40 50 60
1 -60 -40 -20 0 20 40 60 80 100 120 140 160
R G , G ate R es istance ( )
W
TC , C ase Tem perature (C )
Fig. 9 - Typical Switching Losses vs. Gate Resistance
Fig. 10 - Typical Switching Losses vs. Case Temperature
C-161
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CPV364MF
20
16
I C , C o lle c to r-to -E m itte r C u rre n t (A )
Total S w itching Losses (m J)
RG TC V CC VGE
= 10 = 150 C = 4 80 V = 15 V
1000
VG E E 20 V G= T J = 12 5C
100
12
S A FE O P E RA TIN G A RE A
8
10
4
0 0 20 40 60
1 1 10 100 1000
I C , C o llector-to -E m itte r Current (A )
V C E , C o lle cto r-to -E m itte r V o lta g e (V )
Fig. 11 - Typical Switching Losses vs. Collector-to-Emitter Current
100
Fig. 12 - Turn-Off SOA
Instantaneous Forward Current - I F (A)
10
TJ = 150C TJ = 125C TJ = 25C
1 0.8
1.2
1.6
2.0
2.4
Forward Voltage Drop - V FM (V)
Fig. 13 - Maximum Forward Voltage Drop vs. Instantaneous Forward Current C-162
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CPV364MF
100 100
VR = 200V TJ = 125C TJ = 25C
80
VR = 200V TJ = 125C TJ = 25C
I F = 30A
I F = 30A
60
I IRRM - (A)
t rr - (ns)
10
IF = 15A
I F = 15A
40
I F = 5.0A
I F = 5.0A
20 100
di f /dt - (A/s)
1000
1 100
di f /dt - (A/s)
1000
Fig. 14 - Typical Reverse Recovery vs. di/dt f
800
Fig. 15 - Typical Recovery Current vs. di/dt f
1000
VR = 200V TJ = 125C TJ = 25C
600
VR = 200V TJ = 125C TJ = 25C
IF = 30A
di(rec)M/dt - (A/s)
Q RR - (nC)
400
I F = 5.0A I F = 15A I F = 30A
I F = 15A IF = 5.0A
200
0 100
di f /dt - (A/s)
1000
100 100
di f /dt - (A/s)
1000
Fig. 16 - Typical Stored Charge vs. di/dt f C-163
Fig. 17 - Typical di(rec)M/dt vs. dif/dt
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CPV364MF
90% Vge +Vge
Same type device as D.U.T. Ic 10% Vce
Vce
90% Ic Ic 5% Ic
80% of Vce
430F D.U.T. td(off) tf
Eoff =
t1+5S Vce ic dt t1
Fig. 18a - Test Circuit for Measurement of ILM, Eon, Eoff(diode), trr, Qrr, Irr, td(on), tr, td(off), tf
t1
t2
Fig. 18b - Test Waveforms for Circuit of Fig. 18a, Defining
Eoff, td(off), tf
GATE VOLTAGE D.U.T. 10% +Vg +Vg tx 10% Vcc Vce Vcc 10% Ic 90% Ic DUT VOLTAGE AND CURRENT Ipk Ic DIODE RECOVERY WAVEFORMS td(on) tr 5% Vce t2 Eon = Vce ie dt t1 t2 DIODE REVERSE RECOVERY ENERGY t3 10% Irr Vcc Vpk Irr trr Ic
Qrr =
trr id dt tx
t4 Erec = Vd id dt t3
t1
t4
Fig. 18c - Test Waveforms for Circuit of Fig. 18a,
Defining Eon, td(on), tr
Fig. 18d - Test Waveforms for Circuit of Fig. 18a,
Defining Erec, trr, Qrr, Irr
Refer to Section D for the following: Appendix D: Section D - page D-6 Fig. 18e - Macro Waveforms for Test Circuit Fig. 18a Fig. 19 - Clamped Inductive Load Test Circuit Fig. 20 - Pulsed Collector Current Test Circuit Package Outline 5 - IMS-2 Package (13 pins) Section D - page D-14
C-164
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