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Design Example Report Title Specification Application Author Document Number Date Revision 3.9W CV/CC Charger using TNY266P with < 100 mW standby Input: 85 - 265 VAC Output: 6.5V / 0.6A Cell Phone Charger Power Integrations Applications Department DER-33 April 1, 2004 1.0 Summary and Features This document is an engineering report describing a 6.5 VDC, 600 mA CV/CC Charger utilizing a TNY266P featuring: * * * * * * No load power consumption ~69 mW @ 230V Achieves cable-drop compensation with no TL431 Uses TNY266P Low cost , low parts count No Y-cap needed to meet CISPR-22 EMI even with artificial hand Very low AC leakage current The products and applications illustrated herein (including circuits external to the products and transformer construction) may be covered by one or more U.S. and foreign patents or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations' patents may be found at www.powerint.com. Power Integrations 5245 Hellyer Avenue, San Jose, CA 95138 USA. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 Table Of Contents Introduction.................................................................................................................3 Photograph .................................................................................................................3 Power Supply Specification ........................................................................................4 Schematic...................................................................................................................5 Circuit Description.......................................................................................................6 5.1 Input Rectification, Bulk Capacitance and EMI Filtering ......................................6 5.2 Primary DRAIN Voltage Clamp Circuit ................................................................6 5.3 Auxiliary Bias Supply ...........................................................................................6 5.4 Output Rectification and Filtering.........................................................................6 5.5 Output Voltage Sensing and Feedback ...............................................................7 6 PCB Layout ................................................................................................................8 7 Bill Of Materials...........................................................................................................9 8 Transformer Specification.........................................................................................10 8.1 Electrical Diagram .............................................................................................10 8.2 Electrical Specifications.....................................................................................10 8.3 Materials............................................................................................................11 8.4 Transformer Build Diagram ...............................................................................11 8.5 Transformer Construction..................................................................................12 9 Transformer Spreadsheets .......................................................................................13 10 Performance Data .................................................................................................15 10.1 Output Characteristic.........................................................................................15 10.2 Efficiency ...........................................................................................................15 10.3 No-load Input Power..........................................................................................16 10.4 Load and Line Regulation in CV mode ..............................................................16 11 Thermal Performance ...........................................................................................17 12 Waveforms............................................................................................................18 12.1 Drain Voltage Normal Operation........................................................................18 12.2 Output Voltage Start-up Profile..........................................................................18 12.3 Drain Voltage Start-up Profile ............................................................................19 12.4 Output Ripple Measurements............................................................................20 12.4.1 Ripple Measurement Technique.................................................................20 12.4.2 Measurement Results ................................................................................21 13 Conducted EMI .....................................................................................................22 14 Revision History ....................................................................................................23 1 2 3 4 5 Important Note: Although this board is designed to satisfy safety isolation requirements, the engineering prototype has not been agency approved. Therefore, all testing should be performed using an isolation transformer to provide the AC input to the prototype board. Design Reports contain a power supply design specification, schematic, bill of materials, and transformer documentation. Performance data and typical operation characteristics are included. Typically only a single prototype has been built. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 2 of 24 DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 1 Introduction This document is an engineering report describing a 6.5 VDC, 600 mA CV/CC Charger utilizing a TNY266P. The TNY266P is implemented as both a switch and controller into a Flyback converter. Cancellation techniques are adopted in the transformer design to make the power supply meet EMI without Y capacitors. The document contains the power supply specification, schematic, bill of materials, transformer documentation, printed circuit layout, and performance data. 2 Photograph Figure 1 - Populated Circuit Board Photograph. Page 3 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 3 Power Supply Specification Description Input Voltage Frequency No-load Input Power (230 VAC) Output Output Voltage 1 Output Ripple Voltage 1 Output Current 1 Efficiency Environmental Conducted EMI Safety Ambient Temperature TAMB Meets CISPR22B / EN55022B Designed to meet IEC950, UL1950 Class II Symbol VIN fLINE Min 85 47 Typ Max 265 64 0.1 Units VAC Hz W V mV A % Comment 2 Wire - no P.E. 50/60 VOUT1 VRIPPLE1 IOUT1 6.5 100 0.6 62 7% 20 MHz Bandwidth Measured at POUT (3.9 W), 25 oC 0 40 o C Free convection, sea level Page 4 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 4 Schematic Figure 2 - Schematic. Page 5 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 5 Circuit Description This circuit is configured as a Flyback operating in both continuous and discontinuous conduction mode. The low standby consumption is achieved by using a high gain optocoupler, using a bias winding that provides about 10V during no-load, and by designing a low-capacitance transformer. 5.1 Input Rectification, Bulk Capacitance and EMI Filtering AC input power is rectified by a full bridge, consisting of D1 through D4. The rectified DC is then filtered by the bulk storage capacitors C1 and C2. Inductor L1 and Ferrite bead L2 separate C1 and C2 from each other. L1, C1 and C2 form a pi () filter, which attenuates conducted differential-mode EMI noise. Fusible resistor RF1 has multiple functions. It is a fuse, an in-rush current limiting device, a final low pass filter stage (with C1) for conducted EMI attenuation and an initial stage of input surge voltage attenuation. 5.2 Primary DRAIN Voltage Clamp Circuit The DRAIN voltage clamp circuit is comprised of C3, R1, R2 and diode D5. D5 and C3 clamp the amplitude of the voltage spike that the transformer leakage inductance generates, at switch turn-off, to keep it beneath the device's maximum DRAIN to SOURCE voltage rating (700 V). R2 damps the high frequency ringing caused by leakage inductance, which improves the conducted EMI performance of the circuit. 5.3 Auxiliary Bias Supply The TinySwitch-II normally does not need a bias supply because it has a high voltage current source to supply the internal chip consumption. If an external current is applied to the BP pin (which is the internal power supply of the chip), it turns off the HV current source and regulates the voltage on the BP pin like a zener. The power dissipated in the HV current source is saved. This power savings is on the order of 50-100 mW. This is needed to achieve a <100mW standby consumption. The auxiliary bias supply circuit is made up of the primary-side transformer bias winding, diode D6 and capacitor C5. D6 rectifies the output of the winding and C5 filters it. The winding was given just enough turns so that its minimum output voltage stays at 10V at no-load to minimize power consumption. C4 is the standard BP pin decoupling capacitor, which should always be a 50 V 0.1F ceramic capacitor that is located close to the IC. R3 is used to regulate the current into the BP pin. 5.4 Output Rectification and Filtering Output rectification and filtering are accomplished by Schottky diode D7, capacitors C6 and C7. D7 rectifies the output of the transformer, T1. R10 and C8 dampen out the high frequency interaction between D7, T1 and U1, to reduce conducted EMI noise generation. C6 filters the initial rectified output, while L3 and C7 serve as a secondary low-pass filter stage, which further reduce the output ripple voltage. Page 6 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 5.5 Output Voltage Sensing and Feedback Transistor Q1, resistors R4, R5, R6, R7, R8, R9, diode D8, Zener diode VR2 and optoisolator U2 form the CV, CC, and cable drop compensation circuit. Q1, R6, R7, R8, R9, VR2, D8 and U2 comprise the Constant Voltage (CV) mode control loop and cable compensation control loop while R4, R5 and U2 make up the Constant Current (CC) mode control loop. CC Mode Operation The CC mode set-point is determined by the voltage drop on the optocoupler LED and the voltage drop on R5. The voltage drop on R4 is quite small and can be ignored. The TinySwitch-II has an EN pin current that is very constant with power delivery, so therefore the current in the optocoupler LED is very constant. For this reason the CC set-point does not change with load voltage. CV Mode and Cable Drop Compensation Operation The CV mode set-point is set by the voltage drops on VR1, R7, and the Vbe of Q1. The voltage on R7 depends on the operation of the cable drop compensation circuit. In order to have a regulated voltage at the end of the cable, the load current produces a voltage drop on R9 which feeds to the Base of Q1, through R8. The net effect is that the voltage set-point increases as the load increases, canceling the voltage drop in the output cable. D6 provides temperature compensation for the temperature coefficient of Q1. Page 7 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 6 PCB Layout Figure 3 - Printed Circuit Layout. Note: The total value of R5 and R5A is the value shown in schematic. Page 8 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 7 Bill Of Materials Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Qty 2 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref C1, C2 C3 C4 C8 C5 C6 C7 D1, D2, D3, D4 D5 D6 D7 D8 J1, J2 L1 L2, L3 Q1 RF1 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 T1 U1 U2 VR1 Description P/N Mfg 4.7uF 400V, electrolytic KMG400VB4R7M Nippon Chemi-Con capacitor 1.0nF, 1 kV, ceramic Z5U Any dielectric 0.1 F, 50 V, ceramic X7R Any dielectric 1nF, 100 V, ceramic X7R Any dielectric KMG63VB10RM Nippon Chemi-Con 10 F, 63 V 680uF, 10V, low esr KZE10VB681M Nippon Chemi-Con KZE10VB101M Nippon Chemi-Con 100 F, 10 V, low esr 1 A, 1000 V 1N4007 Any 1 A, 1000 V, Glass Passivated 1N4007G Any 200V, 200mA, Fast BAV20 Any 60V, 2A, Schottky SB260 Any 75V, 150mA, Fast 1N4148 Any AC Input Connector Any DC output Connector Any 1.0mH Any Ferrite Bead Any 40V, 200mA, PNP 2N3906 Any 8.2R, 1.0W Any 200K, 1/2W Any 200R, 1/4W Any 5.1K, 1/4W Any 300R, 1/4W Any 1.82R, 2.0W Any 1K, 1/4W Any 330R, 1/4W Any 120R, 1/4W Any 0.25R, 1/2W Any 16R, 1/4W Any EE13 Transformer Custom Any TinySwitch-II TNY266P Power Integrations Opto-coupler PC817D Isocom / Any 5.6V, 1/4 W, 2% BZX79-B5V6 Any Page 9 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 8 Transformer Specification 8.1 Electrical Diagram WD#1 19T #34 x 2 Cancellation 1 7, 8 WD#2 Primary 1 8T # 24 TIW 77T #34 2 4 12T #33 x 3 3 WD#4 Shield 6T #28 x 3 1 5, 6 WD#5 Secondary WD#3 Bias Figure 4 -Transformer Electrical Diagram 8.2 Electrical Specifications 1 second, 60 Hz, from Pins 1 - 4 to Pins 5 -8 Pins 1-2, all other windings open, measured at 132 kHz, 0.4 VRMS Pins 1-2, all other windings open Pins 1-2, with Pins 6-7 shorted, measured at 132 kHz, 0.4 VRMS 3000 VAC 1.11 mH, 10/+10% 600 kHz (Min.) 50 H (Max.) Electrical Strength Primary Inductance Resonant Frequency Primary Leakage Inductance Page 10 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 8.3 Materials Description Item [1] [2] [3] [4] [5] [6] [7] [8] Core: PC40EE13-Z, TDK or equivalent Gapped for AL of 187 nH/T2 Bobbin: Horizontal 8 pins Magnet Wire: #34 AWG Magnet Wire: #33 AWG Magnet Wire: #28 AWG Triple Insulated Wire: #24 AWG. Tape: 3M 1298 Polyester Film, 2.0 mils thick, 7.6 mm wide Varnish 8.4 Transformer Build Diagram WD#5 Secondary 5, 6 7, 8 1 3 4 1 WD#4 Shield WD#3 Bias WD#2 Primary 2 1 WD#1 Cancellation Figure 5 - Transformer Build Diagram. Page 11 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 8.5 Transformer Construction Bobbin Preparation WD#1 Cancellation Insulation WD#2 Primary Insulation WD#3 Bias Insulation WD #4 Shield Insulation WD #5 Insulation Finish Primary pin side of the bobbin orients to the left hand side. Start on Pin 8 temporarily. Wind 19 turns bifilar of item [3] from right to left. Wind with tight tension across entire bobbin evenly. Cut the wire after th finishing 19 turn. Fold the starting lead back and finish it on Pin 1. 2 Layers of tape [7] for insulation Start on pin 2, wind 38 turns of item [3] from left to right. Apply one layer of type [7]. Wind another 39 turns from right to left and finish it on pin 1. Apply one layer of type [7]. 1 Layers of tape [7] for insulation. Start on Pin 4, wind 12 trifilar turns of item [4]. Wind from left to right with tight tension. Wind uniformly, in a single layer across entire width of bobbin. Fold back the wire and finish on Pin 3. 2 Layers of tape [7] for insulation. Start at Pin 8 temporarily, wind 6 trifilar turns of item [5]. Wind from right to left with tight tension. Wind uniformly, in a single layer across entire width of bobbin. Finish on Pin 1. Cut the starting lead. 1 Layers of tape [7] for insulation. Start at pin 7, wind 8 turns of item [6] from right to left. Wind uniformly, in a single layer across entire bobbin evenly. Bring the wire back and finish on pin 6 3 Layers of tape [7] for insulation. Grind the core to get 1.11mH. Secure the core with tape. Vanish the transformer Page 12 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 9 Transformer Spreadsheets ACDC_TNYINPUT II_Rev1_1_032701 Copyright Power Integrations Inc. 2001 ENTER APPLICATION VARIABLES VACMIN 85 VACMAX 265 fL 50 VO 7.8 PO 5.26 n 0.7 Z 0.5 tC 3 CIN ENTER TinySwitch-II VARIABLES TNY-II Chosen Device ILIMITMIN ILIMITMAX fS fSmin fSmax VOR VDS VD KP 9.4 INFO OUTPU UNIT T ACDC_TNYII_Rev1_1_032701.xls: TinySwitch-II Continuous/Discontinuous Flyback Transformer Design Spreadsheet Customer Minimum AC Input Voltage Maximum AC Input Voltage AC Mains Frequency Output Voltage Output Power Efficiency Estimate Loss Allocation Factor mSecon Bridge Rectifier Conduction Time Estimate ds uFarads Input Filter Capacitor Volts Volts Hertz Volts Watts TNY266 TNY266 Power Out 0.325 0.375 132000 120000 144000 80 7.9 0.5 0.69 Univers 115 Doubled/230V al 9.5W 15W Amps Amps Hertz Hertz Hertz Volts Volts Volts TINYSwitch Minimum Current Limit TINYSwitch Maximum Current Limit TINYSwitch Switching Frequency TINYSwitch Minimum Switching Frequency (inc. jitter) TINYSwitch Maximum Switching Frequency (inc. jitter) Reflected Output Voltage TINYSwitch on-state Drain to Source Voltage Output Winding Diode Forward Voltage Drop Ripple to Peak Current Ratio (0.6 #N/A #N/A Core Effective Cross Sectional Area Core Effective Path Length Ungapped Core Effective Inductance Bobbin Physical Winding Width Safety Margin Width (Half the Primary to Secondary Creepage Distance) Number of Primary Layers Number of Secondary Turns 57 Volts 375 Volts Minimum DC Input Voltage Maximum DC Input Voltage 0.62 0.13 0.33 0.22 0.17 Amps Amps Amps Amps Maximum Duty Cycle Average Primary Current Minimum Peak Primary Current Primary Ripple Current Primary RMS Current TRANSFORMER PRIMARY DESIGN PARAMETERS LP 1114 uHenrie s NP 77 ALG 187 nH/T^2 3167 Gauss BM Primary Inductance Primary Winding Number of Turns Gapped Core Effective Inductance !!!!!!!!!! REDUCE BP<3000 (increase NS,smaller TINYSwitch, larger Core,increase VOR) Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 13 of 24 DER-33 BAC ur LG BWE OD INS DIA AWG CM CMA 3.9W CC/CV TNY266P Charger 950 Gauss 1588 0.10 mm 14.8 0.19 0.04 0.15 35 32 183 April 1, 2004 Warning Warning AC Flux Density for Core Loss Curves (0.5 X Peak to Peak) Relative Permeability of Ungapped Core !!!!!!!!!! INCREASE GAP>>0.1 (increase NS, decrease VOR,bigger Core mm Effective Bobbin Width mm Maximum Primary Wire Diameter including insulation mm Estimated Total Insulation Thickness (= 2 * film thickness) mm Bare conductor diameter AWG Primary Wire Gauge (Rounded to next smaller standard AWG value) Cmils Bare conductor effective area in circular mils Cmils/A !!!!!!!!!! INCREASE CMA>200 (increase L(primary mp layers),decrease NS,larger Core) TRANSFORMER SECONDARY DESIGN PARAMETERS (SINGLE OUTPUT / SINGLE OUTPUT EQUIVALENT) Lumped parameters ISP 3.13 Amps Peak Secondary Current ISRMS 1.32 Amps Secondary RMS Current IO 0.67 Amps Power Supply Output Current IRIPPLE 1.14 Amps Output Capacitor RMS Ripple Current CMS 264 Cmils Secondary Bare Conductor minimum circular mils AWGS 25 AWG Secondary Wire Gauge (Rounded up to next larger standard AWG value) DIAS 0.46 mm Secondary Minimum Bare Conductor Diameter ODS 0.93 mm Secondary Maximum Outside Diameter for Triple Insulated Wire INSS 0.23 mm Maximum Secondary Insulation Wall Thickness VOLTAGE STRESS PARAMETERS VDRAIN PIVS 563 Volts 47 Volts Maximum Drain Voltage Estimate (Includes Effect of Leakage Inductance) Output Rectifier Maximum Peak Inverse Voltage TRANSFORMER SECONDARY DESIGN PARAMETERS (MULTIPLE OUTPUTS) 1st output VO1 11.0 Volts Output Voltage IO1 0.010 Amps Output DC Current PO1 0.11 Watts Output Power VD1 0.7 Volts Output Diode Forward Voltage Drop NS1 11.28 Output Winding Number of Turns ISRMS1 0.020 Amps Output Winding RMS Current IRIPPLE1 0.02 Amps Output Capacitor RMS Ripple Current PIVS1 66 Volts Output Rectifier Maximum Peak Inverse Voltage Page 14 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 10 Performance Data All measurements performed at room temperature, 60 Hz input frequency. 10.1 Output Characteristic V-I Characteristic 7 6.5 6 5.5 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 0 100 200 300 400 500 600 700 Output Current (mA) Output Voltage (VDC) 85 VAC 265 VAC Figure 4 - Typical output characteristic. 10.2 Efficiency Measured at 0.6A load. Efficiency 70 65 Efficiency(%) 60 55 50 80 100 120 140 160 180 200 220 240 260 280 300 Input Voltage (VAC) Figure 6- Efficiency vs. Input Voltage at full load, Room Temperature, 60 Hz. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 15 of 24 DER-33 10.3 No-load Input Power 3.9W CC/CV TNY266P Charger April 1, 2004 No-load Input Power 100 90 80 Input Power(mW) 70 60 50 40 30 20 80 100 120 140 160 180 200 220 240 260 280 300 Input Voltage (VAC) Figure 7- Zero Load Input Power vs. Input Line Voltage, Room Temperature, 60 Hz. 10.4 Load and Line Regulation in CV mode Measured at the end of a cable with 0.25 resistance. Note the very flat voltage characteristic because of the cable drop compensation. Load Regulation 7 6.5 6 Output Voltage(VDC) 5.5 5 4.5 4 3.5 3 2.5 2 0 100 200 300 400 500 600 Output Current (mA) 85V 110V 132V 180V 230V 265V Figure 8 -Load Regulation, Room Temperature. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 16 of 24 DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 11 Thermal Performance Test Condition: Open Air, 0.6A load Temperature (C) Item Ambient (Deg.C) Transformer (T1) TinySwitch-II (U1) Rectifier (D7) 85 VAC 25 38 53 56 265 VAC 25 40 53 59 Page 17 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 12 Waveforms 12.1 Drain Voltage Normal Operation Figure 9 - 85 VAC, Full Load. Lower: VDRAIN, 100 V, 10 s / div Figure 10 - 265 VAC, Full Load VDRAIN, 100 V, 10 s / div 12.2 Output Voltage Start-up Profile Figure 11 - Start-up Profile, 85VAC 1 V, 10 ms / div. Figure 12 - Start-up Profile, 265 VAC 1 V, 10 ms / div. Page 18 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 12.3 Drain Voltage Start-up Profile Figure 13 - 85 VAC Input and Maximum Load. VDRAIN, 100 V & 2 ms / div. Figure 14 - 265 VAC Input and Maximum Load. VDRAIN, 100 V & 1 ms / div. Page 19 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 12.4 Output Ripple Measurements 12.4.1 Ripple Measurement Technique For DC output ripple measurements, a modified oscilloscope test probe must be utilized in order to reduce spurious signals due to pickup. Details of the probe modification are provided in Figure 19 and Figure 20. The 5125BA probe adapter is affixed with two capacitors tied in parallel across the probe tip. The capacitors include one (1) 0.1 F/50 V ceramic type and one (1) 1.0 F/50 V aluminum electrolytic. The aluminum electrolytic type capacitor is polarized, so proper polarity across DC outputs must be maintained (see below). Probe Ground Probe Tip Figure 15 - Oscilloscope Probe Prepared for Ripple Measurement. (End Cap and Ground Lead Removed) Figure 16 - Oscilloscope Probe with Probe Master 5125BA BNC Adapter. (Modified with wires for probe ground for ripple measurement, and two parallel decoupling capacitors added) Page 20 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 12.4.2 Measurement Results Figure 17 - Ripple, 85 VAC, Full Load. 5 ms, 20 mV / div Figure 18 - 5 V Ripple, 110 VAC, Full Load. 5 ms, 20 mV / div Figure 19 - Ripple, 230 VAC, Full Load. 5 ms, 20 mV /div Page 21 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 13 Conducted EMI EMI was tested at room temperature, 230 VAC input, full load Figure 20 Line, floating Figure 21 Line, artificial hand Figure 22 Neutral, floating Figure 24 Neutral, artificial hand Page 22 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 14 Revision History Date April 1, 2004 Author DZ Revision 1.0 Description & changes First Release Reviewed VC /AM Page 23 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com DER-33 3.9W CC/CV TNY266P Charger April 1, 2004 For the latest updates, visit our Web site: www.powerint.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein, nor does it convey any license under its patent rights or the rights of others. The products and applications illustrated herein (including circuits external to the products and transformer construction) may be covered by one or more U.S. and foreign patents or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations' patents may be found at www.powerint.com. The PI Logo, TOPSwitch, TinySwitch, LinkSwitch, and EcoSmart are registered trademarks of Power Integrations. PI Expert and DPA-Switch are trademarks of Power Integrations. (c) Copyright 2003, Power Integrations. WORLD HEADQUARTERS Power Integrations 5245 Hellyer Avenue, San Jose, CA 95138, USA Main: +1-408-414-9200 Customer Service: Phone: +1-408-414-9665 Fax: +1-408-414-9765 e-mail: usasales@powerint.com AMERICAS Power Integrations, Inc. 4335 South Lee Street, Suite G, Buford, GA 30518, USA Phone: +1-678-714-6033 Fax: +1-678-714-6012 e-mail: usasales@powerint.com CHINA (SHENZHEN) Power Integrations International Holdings, Inc. Rm# 1705, Bao Hua Bldg. 1016 Hua Qiang Bei Lu, Shenzhen, Guangdong, 518031, China Phone: +86-755-8367-5143 Fax: +86-755-8377-9610 e-mail: chinasales@powerint.com GERMANY Power Integrations, GmbH Rueckerstrasse 3, D-80336, Munich, Germany Phone: +49-895-527-3910 Fax: +49-895-527-3920 e-mail: eurosales@powerint.com ITALY Power Integrations s.r.l. Via Vittorio Veneto 12, Bresso, Milano, 20091, Italy Phone: +39-028-928-6001 Fax: +39-028-928-6009 e-mail: eurosales@powerint.com JAPAN Power Integrations, K.K. Keihin-Tatemono 1st Bldg. 12-20 Shin-Yokohama, 2-Chome, Kohoku-ku, Yokohama-shi, Kanagawa 222-0033, Japan Phone: +81-45-471-1021 Fax: +81-45-471-3717 e-mail: japansales@powerint.com KOREA Power Integrations International Holdings, Inc. 8th Floor, DongSung Bldg. 17-8 Yoido-dong, Youngdeungpo-gu, Seoul, 150-874, Korea Phone: +82-2-782-2840 Fax: +82-2-782-4427 e-mail: koreasales@powerint.com SINGAPORE (ASIA PACIFIC HEADQUARTERS) Power Integrations, Singapore 51 Newton Road, #15-08/10 Goldhill Plaza, Singapore, 308900 Phone: +65-6358-2160 Fax: +65-6358-2015 e-mail: singaporesales@powerint.com TAIWAN Power Integrations International Holdings, Inc. 17F-3, No. 510, Chung Hsiao E. Rd., Sec. 5, Taipei, Taiwan 110, R.O.C. Phone: +886-2-2727-1221 Fax: +886-2-2727-1223 e-mail: taiwansales@powerint.com UK (EUROPE & AFRICA HEADQUARTERS) Power Integrations (Europe) Ltd. Centennial Court, Easthampstead Road, Bracknell, Berkshire RG12 1YQ, United Kingdom Phone: +44-1344-462-300 Fax: +44-1344-311-732 e-mail: eurosales@powerint.com CHINA (SHANGHAI) Power Integrations International Holdings, Inc. Rm 807, Pacheer, Commercial Centre, 555 Nanjing West Road, Shanghai, 200041, China Phone: +86-21-6215-5548 Fax: +86-21-6215-2468 e-mail: chinasales@powerint.com APPLICATIONS HOTLINE World Wide +1-408-414-9660 INDIA (TECHNICAL SUPPORT) Innovatech #1, (New #42) 8th Main Road, Vasanthnagar, Bangalore, India, 560052 Phone: +91-80-226-6023 Fax: +91-80-228-9727 e-mail: indiasales@powerint.com APPLICATIONS FAX World Wide +1-408-414-9760 Page 24 of 24 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com |
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