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WIREWOUND CHIP INDUCTORS 1. PART NO. EXPRESSION : SDI322520 SERIES SDI322520-1R0MF (a) (b) (c) (d)(e) (a) Series code (b) Dimension code (c) Inductance code : 1R0 = 1.0uH (d) Tolerance code : J = 5%, K = 10%, M = 20% (e) F : Lead Free 2. CONFIGURATION & DIMENSIONS : A B E F E I J I C PCB Pattern Unit:m/m A 3.20.3 B 2.50.2 C 2.00.3 E 0.7 Min. F 0.7 Min. H 2.0 Ref. I 1.5 Ref. J 1.0 Ref. 3. SCHEMATIC : 1 2 4. GENERAL SPECIFICATION : a) Ambient temp. : 20C b) Operating temp. : -25C to 85C c) Rated current : Base on temp. rise & L/L0A=10% Max. NOTE : Specifications subject to change without notice. Please check our website for latest information. H 31.07.2008 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 1 WIREWOUND CHIP INDUCTORS 5. ELECTRICAL CHARACTERISTICS : Part No. SDI322520-R10 F SDI322520-R18 F SDI322520-R27 F SDI322520-R39 F SDI322520-R56 F SDI322520-R68 F SDI322520-R82 F SDI322520-1R0 F SDI322520-1R2 F SDI322520-1R5 F SDI322520-1R8 F SDI322520-2R2 F SDI322520-2R7 F SDI322520-3R3 F SDI322520-3R9 F SDI322520-4R7 F SDI322520-5R6 F SDI322520-6R8 F SDI322520-8R2 F SDI322520-100 F SDI322520-120 F SDI322520-150 F SDI322520-180 F SDI322520-220 F SDI322520-270 F SDI322520-330 F SDI322520-390 F SDI322520-470 F SDI322520-560 F SDI322520-680 F SDI322520-820 F Inductance tolerance : : J = 5% K = 10% M = 20% Inductance ( uH ) 0.10 0.18 0.27 0.39 0.56 0.68 0.82 1.0 1.2 1.5 1.8 2.2 2.7 3.3 3.9 4.7 5.6 6.8 8.2 10 12 15 18 22 27 33 39 47 56 68 82 Tolerance M M M M M M M M M M, K M, K M, K M, K M, K M, K M, K M, K M, K M, K K, J K, J K, J K, J K, J K, J K, J K, J K, J K, J K, J K, J Test Frequency ( Hz ) 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M Q Min. 20 20 25 25 30 30 30 20 20 20 20 20 20 20 20 20 20 20 20 35 35 35 35 35 35 40 40 40 40 40 40 Test Frequency ( Hz ) 25.2M 25.2M 25.2M 25.2M 25.2M 25.2M 25.2M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M 1M SDI322520 SERIES SRF ( MHz ) Min. 200 200 200 200 160 160 120 100 100 75 60 50 43 38 35 31 28 25 23 20 18 16 15 14 13 12 11 11 10.0 9.0 8.5 DCR () Max. 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.50 0.60 0.60 0.70 0.80 0.90 1.0 1.1 1.2 1.3 1.5 1.6 1.8 2.0 2.2 2.5 2.8 3.1 3.5 3.9 4.3 4.9 5.5 6.2 IDC ( mA ) Max. 700 650 600 530 530 470 450 445 425 400 390 370 320 300 290 270 250 240 225 190 180 170 165 150 125 115 110 100 85 80 70 NOTE : Specifications subject to change without notice. Please check our website for latest information. 31.07.2008 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 2 WIREWOUND CHIP INDUCTORS 5. ELECTRICAL CHARACTERISTICS : Part No. SDI322520-101 F SDI322520-121 F SDI322520-151 F SDI322520-181 F SDI322520-221 F SDI322520-271 F SDI322520-331 F SDI322520-391 F SDI322520-471 F SDI322520-561 F Inductance tolerance : : J = 5% K = 10% M = 20% Inductance ( uH ) 100 120 150 180 220 270 330 390 470 560 Tolerance K, J K, J K, J K, J K, J K, J K, J K, J K, J K, J Test Frequency ( Hz ) 1M 1M 1M 1M 1M 1M 1M 1M 1K 1K Q Min. 40 40 40 40 40 40 40 50 50 50 Test Frequency ( Hz ) 796K 796K 796K 796K 796K 796K 796K 796K 796K 796K SDI322520 SERIES SRF ( MHz ) Min. 8.0 7.5 7.0 6.0 5.5 5.0 5.0 5.0 5.0 5.0 ( Ref. ) DCR () Max. 7.0 8.0 9.3 10.2 11.8 12.5 15.0 22.0 25.0 28.0 IDC ( mA ) Max. 80 75 70 65 65 65 65 50 45 40 NOTE : Specifications subject to change without notice. Please check our website for latest information. 31.07.2008 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 3 WIREWOUND CHIP INDUCTORS 6. RELIABILITY AND TEST CONDITION : SDI322520 SERIES ITEM Environmental Tests High Temperature Storage Test Reference documents: MIL-STD-202G Method 108A PERFORMANCE TEST CONDITION 1. No case deformation or change in appearance. 2. L/L<30% (Closed Magnetic Circuit) L/L<10% 3. Q/Q < 30% 4. DCR/DCR<10% Temperature : 852C Time : 962 hours Tested after 1 hour (less than 2 hours) at room temperature Temp 85C Room Temp 0 High temperature 1H 96H Test Time Low Temperature Storage Test Reference documents: IEC 68-2-1A 6.1 6.2 1. No case deformation or change in appearance. 2. L/L<30% (Closed Magnetic Circuit) L/L<10% 3. Q/Q < 30% 4. DCR/DCR<10% Temperature : -252C Time : 962 hours Tested after 1 hour (less than 2 hours) at room temperature Room Temp 0 -25C Temp Low temperature 96H Test Time Humidity Test Reference documents: MIL-STD-202G Method 103B 1. No case deformation or change in appearance. 2. L/L<30% (Closed Magnetic Circuit) L/L<10% 3. Q/Q < 30% 4. DCR/DCR<10% Dry oven at temperature of 405C for 24 hours Measured after 24 hours Exposure : Temperature : 402C, Humidity : 933% RH, Time : 962 hours Tested while the specimens are still in the chamber Tested after 1 hour (less than 2 hours) at room temperature 40C 93%RH Temp & Humidity High temperature High humidity Room Conditions 1H 0 96H Test Time Thermal shock test Reference documents: MIL-STD-202G Method 107G 1. No case deformation or change in appearance. 2. L/L<30% (Closed Magnetic Circuit) L/L<10% 3. Q/Q < 30% 4. DCR/DCR<10% T : weight< 28g : 15 Min. 28g Temp 125C Room Temp 0 -40C T Time Change time < 5 min T Physical Characteristics Tests Solderability Test Reference documents: MIL-STD-202G Method 208H IPC J-STD-002B More than 95% of termincal electrode should be covered with solder. Solder temperature : 2455C Dip time : 5 secs. Solder : Sn(63)/Pb(37) Flux : rosin flux NOTE : Specifications subject to change without notice. Please check our website for latest information. 31.07.2008 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 4 WIREWOUND CHIP INDUCTORS 6. RELIABILITY AND TEST CONDITION : SDI322520 SERIES ITEM Heat Endurance of Reflow Soldering Reference documents: IPC J-STD-020B PERFORMANCE 1. No case deformation or change in appearance. 2. L/L<30% (Closed Magnetic Circuit) L/L<10% 3. Q/Q < 30% 4. DCR/DCR<10% 1. No case deformation or change in appearance. 2. L/L<30% (Closed Magnetic Circuit) L/L<10% 3. Q/Q < 30% 4. DCR/DCR<10% TEST CONDITION Refer to reflow curve. No. of cycle : 3 Peak temp. : 2455C Vibration Test Reference documents: MIL-STD-202G Method 201A Frequency : 10~55Hz Amplitude : 0.75mm Directions & times : X, Y, Z directions for 2 hours. A period of 2 hours in each of 3 mutually perpendicular directions (Total 6 hours). Freq 55Hz 10Hz 1Min Time Drop Test Reference documents: MIL-STD-202G Method 203C 1. No case deformation or change in appearance. 2. L/L<30% (Closed Magnetic Circuit) L/L<10% 3. Q/Q < 30% 4. DCR/DCR<10% Pulling Test : A : Sectional area of terminal Drop from a height of 1m with 981m/s (100G) altitude (1 angle, 1 ridge and 2 surface orientations) Terminal Strength Push Test Reference documents: JIS C 5321:1997 Bend PCB at middle point, the deflection shall be 2mm. Pulling Test : Force A<8mm 8mm5N >10N >20N Time (sec) 30 10 10 X Bending Test : R0.5 1.0 Y Bending Test : The terminal electrode & the dielectric must not be damaged by the forces applied on the right conditions. Sample Reflow Curve 300 250 270 200 150 100 50 Preheat Ramp-up Peak Ramp-down NOTE : Specifications subject to change without notice. Please check our website for latest information. 31.07.2008 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 5 WIREWOUND CHIP INDUCTORS 7. SOLDERING AND MOUNTING : 7-1. Recommended PC Board Pattern 1.50 1.00 1.50 SDI322520 SERIES 7-2. Soldering Mildly activated rosin fluxes are preferred. The minimum amount of solder can lead to damage from the stresses caused by the difference in coefficients of expansion between solder, chip and substrate. Our terminations are suitable for all wave and re-flow soldering systems. If hand soldering cannot be avoided, the preferred technique is the utilization of hot air soldering tools. 7-2.1 Solder Re-flow : Recommended temperature profiles for re-flow soldering in Figure 1. 7-2.2 Solder Wave : Wave soldering is perhaps the most rigorous of surface mount soldering processes due to the steep rise in temperature seen by the circuit when immersed in the molten solder wave, typical at 240C. Due to the risk of thermal damage to products, wave soldering of large size products is discouraged. Recommended temperature profile for wave soldering is shown in Figure 2. 7-2.3 Soldering Iron (Figure 2) : Products attachment with soldering iron is discouraged due to the inherent process control limitations. In the event that a soldering iron must be employed the following precautions are recommended. Note : a) Preheat circuit and products to 150C. b) 280C tip temperature (max) c) Never contact the ceramic with the iron tip d) 1.0mm tip diameter (max) e) Use a 20 watt soldering iron with tip diameter of 1.0mm f) Limit soldering time to 3 secs. Preheating Soldering Natural cooling Preheating Soldering Natural cooling TEMPERATURE C 2.50 TEMPERATURE C Over 1min. Over 1min. Gradual Cooling Within 10secs. 230 150 250 230 150 Over 2mins. Gradual Cooling Within 3secs. Preheating Soldering TEMPERATURE C Figure 1. Re-flow Soldering 280 230 150 Natural cooling Figure 2. Wave Soldering Over 1min. Gradual Cooling Within 3secs. Figure 3. Hand Soldering NOTE : Specifications subject to change without notice. Please check our website for latest information. 31.07.2008 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 6 WIREWOUND CHIP INDUCTORS 8. PACKAGING INFORMATION : ( Unit : mm ) 8-1. Reel & Tape Dimension 178 SDI322520 SERIES 2.50.5 12 0 131 231 1.50 +0.10 -0.00 40.1 4 Tape trailer 160mm Min. 1.750.1 8 Components Tape leader 388mm Min. Cover tape 250mm Min. 4R7 4R7 Direction of feed 4R7 4R7 4R7 4R7 8-2. Quantity & G.W. per package INNER : REEL SERIES SDI322520 Q'TY (PCS) 2000 G.W. (Kg) 0.18 OUTER : CARTON Q'TY (PCS) 120000 G.W. (Kg) 15 SIZE (cm) 39 x 39 x 23 NOTE : Specifications subject to change without notice. Please check our website for latest information. 31.07.2008 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 7 WIREWOUND CHIP INDUCTORS SDI322520 SERIES 8-3. Tearing Off Force F 165 to 180 Top cover tape The force for tearing off cover tape is 10 to 60 grams in the arrow direction. Base tape Application Notice 1. Storage Conditions : To maintain the solderabililty of terminal electrodes : a) Temperature and humidity conditions : Less than 40C and 70% RH. b) Recommended products should be used within 6 months from the time of delivery. c) The packaging material should be kept where no chlorine or sulfur exists in the air. 2. Transportation : a) Products should be handled with care to avoid damage or contamination from perspiration and skin oils. b) The use of tweezers or vacuum pick up is strongly recommended for individual components. c) Bulk handling should ensure that abrasion and mechanical shock are minimized. NOTE : Specifications subject to change without notice. Please check our website for latest information. 31.07.2008 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 8 |
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