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EXPLORA
EXP Series EXPlora - Hazardous Area
IP68
Terminals Sealing Gasket O Ring Contact Insert O Ring O Ring O Ring Retaining Nut Panel Body Contact Insert Terminals Cable Gland Gland Cage Gland Nut Locking Ring Main Body
ATEX approval for Zone 2 and Zone 22 applications Independently tested ATEX Coding: ATEX Classification: II 3 GD Ex nA IIC T6 Gc Ex tc IIIC T85C Dc
`Scoop proof' contacts Field termination - screw terminations Positive locating keyways - cannot be mis-connected Sealing caps available to maintain IP68 rating of unmated connectors Compact design Easy assembly - no special tools required Single or 3 phase applications Cost effective solution Cable acceptance from 7 to 22mm O/D Two cable connector versions for 15mm and 22mm (maximum) cable diameters Separate strain relief on large cable version
ATEX Certificate No: Baseefa09ATEX0232X IP68 rating tested at 1.054kg/sq cm (15lb/sq in) 10m depth for 2 weeks Up to 18A, 600V ac/dc rating 2, 3, 4, 5, 7 and 10 pole Leading earth contact for 3, 4, 5 & 7 pole versions Trailing Neutral on 5 pole Plug or socket connection in each body style Water and dustproof to IP68 when mated
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EXPLORA
EXPLORA
EXP Series EXPlora - Hazardous Area Connector
FLEX CABLE CONNECTOR Mates with in-line flex or panel mounting versions Positive, fast acting locking ring - can be turned with a gloved hand Plug or socket versions EXP-0 Series13-15mm cable dia. acceptance as standard, 7-13mm with additional gland pack EXP-A Series 20-22mm cable dia. acceptance as standard, 14-20mm with additional gland pack Strain Relief Clamp (EXP-A Series only)
EXPLORA
EXP-0911
EXP-A911
Flex Cable
Standard Cable EXP-0911/02/P EXP-0911/03/P EXP-0911/04/P EXP-0911/05/P EXP-0911/07/P EXP-0911/10/P Large Cable EXP-A911/02/P EXP-A911/03/P EXP-A911/04/P EXP-A911/05/P EXP-A911/07/P EXP-A911/10/P Description 2 pole Plug 3 pole Plug 4 pole Plug 5 pole Plug 7 pole Plug 10 pole Plug Standard Cable EXP-0911/02/S EXP-0911/03/S EXP-0911/04/S EXP-0911/05/S EXP-0911/07/S EXP-0911/10/S Large Cable EXP-A911/02/S EXP-A911/03/S EXP-A911/04/S EXP-A911/05/S EXP-A911/07/S EXP-A911/10/S Description 2 pole Socket 3 pole Socket 4 pole Socket 5 pole Socket 7 pole Socket 10 pole Socket
IN-LINE FLEX CABLE CONNECTOR Mates with either EXP-0911 or EXP-A911 connectors Plug or socket versions EXP-0 Series13-15mm cable dia. acceptance as standard, 7-13mm with additional gland pack EXP-A Series 20-22mm cable dia. acceptance as standard, 14-20mm with additional gland pack Strain Relief Clamp (EXP-A Series only)
EXP-0921
EXP-A921
In-Line Flex Cable
Standard Cable EXP-0921/02/P EXP-0921/03/P EXP-0921/04/P EXP-0921/05/P EXP-0921/07/P EXP-0921/10/P 2 Large Cable EXP-A921/02/P EXP-A921/03/P EXP-A921/04/P EXP-A921/05/P EXP-A921/07/P EXP-A921/10/P Description 2 pole Plug 3 pole Plug 4 pole Plug 5 pole Plug 7 pole Plug 10 pole Plug Standard Cable EXP-0921/02/S EXP-0921/03/S EXP-0921/04/S EXP-0921/05/S EXP-0921/07/S EXP-0921/10/S Large Cable EXP-A921/02/S EXP-A921/03/S EXP-A921/04/S EXP-A921/05/S EXP-A921/07/S EXP-A921/10/S Description 2 pole Socket 3 pole Socket 4 pole Socket 5 pole Socket 7 pole Socket 10 pole Socket www.bulgin.co.uk
EXPLORA
EXP Series EXPlora - Hazardous Area Connector
PANEL MOUNTING CONNECTOR Mates with EXP-0911 and EXP-A911 connectors Single hole fixing Anti-rotation key High grade sealing gasket 3-7mm panel thickness EXP-0931 EXPLORA
2 pole Plug 3 pole Plug 4 pole Plug 5 pole Plug 7 pole Plug 10 pole Plug EXP-0931/02/S EXP-0931/03/S EXP-0931/04/S EXP-0931/05/S EXP-0931/07/S EXP-0931/10/S 2 pole Socket 3 pole Socket 4 pole Socket 5 pole Socket 7 pole Socket 10 pole Socket 2 pole Plug 3 pole Plug 4 pole Plug 5 pole Plug 7 pole Plug 10 pole Plug EXP-0941/02/S EXP-0941/03/S EXP-0941/04/S EXP-0941/05/S EXP-0941/07/S EXP-0941/10/S 2 pole Socket 3 pole Socket 4 pole Socket 5 pole Socket 7 pole Socket 10 pole Socket 3
Panel Mounting EXP-0931/02/P EXP-0931/03/P EXP-0931/04/P EXP-0931/05/P EXP-0931/07/P EXP-0931/10/P
FLANGE MOUNTING CONNECTOR Mates with EXP-0911 and EXP-A911 connectors Supplied with high grade sealing gasket Supplied with sealing grommets for panel fixing screws (M6 thread recommended)
EXP-0941
Flange Mounting EXP-0941/02/P EXP-0941/03/P EXP-0941/04/P EXP-0941/05/P EXP-0941/07/P EXP-0941/10/P
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EXPLORA
EXP Series EXPlora - Hazardous Area Connector
ACCESSORIES Heavy duty sealing caps to maintain IP68 rating of unmated connectors, with stainless steel straps
Sealing Caps EXP-0990 EXP-0991 EXP-0992 Heavy duty sealing cap for use with EXP-0911/xx/x and EXP-A911/xx/x Heavy duty sealing cap for use with EXP-0921/xx/x and EXP-A921/xx/x Heavy duty sealing cap for use with EXP-0931 and EXP-0941
EXPLORA
Gland Packs
EXP-0990, EXP-0991, EXP-0992
EXP-0980
Pack of 3 additional cable glands for EXP-0911 and EXP-0921 to suit cable sizes; 11-13mm, 9-11 and 7-9mm dia. Pack of 3 additional cable glands for EXP-A911 and EXP-A921 to suit cable sizes; 18-20mm, 16-18 and 14-16mm dia.
EXP-A980
PART NO SYSTEM
E X P- 0 9 x x / x x / x / x
Series Designation 09 = Standard Cable Accommodation (7-13mm) A9 = Large Cable Accommodation (14-22mm) Body Styles 1 = Flex, 2 = Flex In-line, 3 = Panel, 4 = Flange Panel Contact Termination 1 = Screw Terminal Number Contacts 02 = 2 pole, 03 = 3 pole, 04 = 4 pole, 05 = 5 pole, 07 = 7 pole, 10 = 10 pole Contact Type P = Plug, S = Socket Cable Acceptance EXP-0 version: Blank = 13-15mm 3 = 11-13mm 2 = 9-11mm 1 = 7-9mm EXP-A version: Blank = 20-22mm 9 = 18-20mm 8 = 16-18mm 7 = 14-16mm
Yellow cable gland (standard) Black cable gland White cable gland Dark Grey cable gland
Yellow cable gland (standard) Black cable gland White cable gland Dark Grey cable gland
Example: EXP-0911/07/P/3 = Flex cable connector with standard cable accommodation body, seven pin contacts, with gland to suit 11-13mm cable.
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EXPLORA
EXP Series EXPlora - Hazardous Area Connector
SPECIFICATION
Electrical: No Poles: Current Rating: Voltage Rating: Contact Resistance: Insulation Resistance: Dielectric strength: AC Breakdown voltage: Ambient Temperature Range: Standards: 2, 3, 4, 5 18A 600Vac/dc 7 16A 430Vac/dc 10 10A 250Vac/dc Cable Acceptance: Mechanical: Sealing: IP68, EN60529:2001 tested @ 1.054kg/sq.cm. (15lb/sq.in.) 10m depth for 2 weeks EXP-0911 - EXP-0921 13 - 15mm O/D standard, 7-13mm with gland pack EXP-A911 - EXP-A921 20 - 22mm O/D standard, 14 - 20mm with gland pack 2.5 to 4mm2 (13 to10AWG) conductor, single or multi stranded Axial screw terminals 22mm dia, 150N 15mm dia, 150N 7mm dia, 80N
>106M (@ 500V dc) 2.2kV ac min 6kV Termination: -20C to +55C Cable Retention force: ATEX Zone 2 and Zone 22 IEC60079-0:2007 IEC60079-15:2005 II 3 GD Baseefa09ATEX0232X Ex nA IIC T6 Gc Ex tc IIIC T85C Dc Gland Nut Torques: EXP-0 range 13-15mm (Yellow - std.) 11-13mm (black) 9-11mm (white) 7-9mm (dark grey) EXP-A range 20-22mm (Yellow - std.) 18-20mm (black) 16-18mm (white) 14-16mm (dark grey) Tightening Torques: Panel mount nut Flange & Bulkhead fixing screws Contact Accommodation:
ATEX Coding: ATEX Certificate No: ATEX Classification:
3.16Nm 3.16Nm 3.16Nm 3.16Nm 3.16Nm 3.16Nm 3.16Nm 3.16Nm 2.25 Nm 0.9 Nm
(28 (28 (28 (28 (28 (28 (28 (28
lb/in) lb/in) lb/in) lb/in) lb/in) lb/in) lb/in) lb/in)
Materials: Body Mouldings: Flammability Rating: UV Resistance: Contacts: O Rings: Panel Sealing Gasket: Polyester UL94V-0 To EN50021:1999 Machined Solid Brass, Nickel plated Nitrile Silicone Rubber Compliant
Dimensions: Overall dimensions of connectors when mated together
CONTACT LAYOUT
EXP-0911 + EXP-0921 EXP-A911 + EXP-A921 EXP-0911 + EXP-0931 EXP-A911 + EXP-A931 EXP-0911 + EXP-0941 EXP-A911 + EXP-A941
230 mm max. 270 mm max. 135 mm max. (to panel) 175 mm max. (to panel) 145 mm max. (to panel, mid point on flange) 174 mm max. (to panel, mid point on flange)
2 pole
3 pole
4 pole
5 pole
7 pole
10 pole
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EXPLORA
<10m (initial)

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