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PSRL0603D Series
Dual Output Up to 250 Watts AC/DC Switching Power Supply FEATURES
2 Year Warranty AC Input Range Auto-Selectable Approved to UL CUL TUV CB and CE Power Factor Corrected to EN61000-3-2 Class A 3.3/ 5/ 12/ 24/ 48V Dual Output Optional Combinations Providing Peak Power 600W within 500uS Duty Duration Low Leakage Current 500uA @ 240VAC / 300A @ 120VAC U-Chassis & Enclosed with Built-in Fan Mechanical Options Smallest 250W with 1U Height Power Density: 10.4 Watts/cu in.
U Type: (U-Chassis): 5(L) x 3.2(W) x 1.5(H) inches. F Type: (Enclosed with top built-in fan): 5(L) x 3.2(W) x 2(H) inches.
SPECIFICATIONS: PSRL0603D Series
All specifications are based on 25 C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage 90 - 132 / 180 - 264 VAC, Auto-Selectable Input Frequency 47 to 63Hz Input Current 6 / 3A at 110 - 120 / 200 - 240 VAC. Inrush Current Max. 70A @ 230VAC and 35A @ 115VAC; cold start. Leakage Current Regular type 1.5mA @240VAC. (Optional for 500A max. at 240VAC / 300A max. at 120VAC input). Remote On-Off Designated as RMSW on the CN1, requires a low signal to inhibit output. Hiccough mode. OUTPUT SPECIFICATIONS Output Voltage See Table Output Power Range 250 Watts max with airflow. (See Notes 3 and 4) Output Adjustability Output user adjustable 5% minimum. Total Regulation 5% Output Current See Table Ripple & Noise (peak to peak) See Table Transient Response Output voltage returns to within 1% in less than 2.5ms for a 50% load change, peak does not excess 5%. Hold-Up Time 20ms min. at 80% of full load. Overshoot Turn-On & Off overshoot < 5% over nominal voltage. Turn On Delay 1 second maximum at 120VAC. PROTECTION Over Voltage Protection Unit latching down when output exceeds 130% and recycle AC input to reset. Short Circuit Protection Trip without damage and auto-recovery. Over-Temperature Protection Unit protected of excessive operating ambient 85C and automatic recovery. Over Power Protection Fold back mode 110-140%; Auto-recovery. Input Fusing Protection One T6A/250V fuse inserted in primary. GENERAL SPECIFICATIONS Switching Frequency 25KHz fixed frequency. Efficiency 70% minimum (Measuring at 230VAC and full load). 1500 VAC input line to chassis (10mA DC cut off current). 3000VAC primary to secondary windings and Withstand Voltage 1500VAC primary to core. All for 3 sec. Burn In 45 5C for one hour @ 230VAC with full load. PFC Power factor corrected to EN61000-3-2 Class A. Designated as PG on the CN1 will go high 100-500ms after regulation and goes low 1ms before loss of Power Good regulation. Power Supply On Green LED designated as LED1 on the PCB. Grounding Test Apply 25A from ground pin of the three prong plug to the far most earth. Max. allowable resistance is 0.1 ohm.
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Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
PSRL0603D Series
Dual Output Up to 250 Watts AC/DC Switching Power Supply
SPECIFICATIONS (CONTINUED)
ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Vibration Cooling Fan Drive MTBF PHYSICAL SPECIFICATIONS Weight Dimensions Warranty SAFETY EMC Standards Safety Regulations 0C to +70C ambient, de-rating at 2.5% per degree from 50C to 70C. -20C to +85C 5% to 90% RH, non-condensing 5% to 95% RH, non-condensing 5 ~ 50Hz, acceleration 7.35 m/(s x s) on X, Y, and Z axis. U Type (U-Chassis): 250W max. with forced airflow or 135W under convection cooling. F Type (Enclosed with top built-in fan): 250W max. 12VDC/300mA is available to drive an external fan. 100,000 hours (according to MIL-HBK-217F) at 30C. U Type (U-Chassis): 450g F Type (Enclosed with top built-in fan): 550g U Type (U-Chassis): 5(L) x 3.2(W) x 1.5(H) inches. (Option: Top Cover Type A or B available) F Type (Enclosed with top built-in fan): 5(L) x 3.2(W) x 2(H) inches. 2 years
CISPR 22 / EN55022 class B, EN61000-3-2,3, EN61000-4-2,3,4,5,6,8,11, EN55024 CE Marked (LVD).
Approved to UL60950-1, CSA C22.2 No. 60950-1, TUV EN60950-1, and CB certificate available.
OUTPUT VOLTAGE / CURRENT RATING CHART
Model PSRL0603Dx-0312 PSRL0603Dx-0324 PSRL0603Dx-0512 PSRL0603Dx-0524 PSRL0603Dx-0548 PSRL0603Dx-1224 Output Voltage Range V1: +3.3 VDC V2: +12 VDC V1: +3.3 VDC V2: +24 VDC V1: +5 VDC V2: +12 VDC V1: +5 VDC V2: +24 VDC V1: +5 VDC V2: +48 VDC V1: +12 VDC V2: +24 VDC Output Current
Type L (Convection) Type U (with forced air) & Type F
Regulation 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%
Ripple & Noise 50mV 1% 50mV 1% 1% 1% 1% 1% 1% 1% 1% 1%
12A 7A 12A 4A 12A 7A 12A 4A 12A 2A 7A 4A
24A 12A 24A 6A 24A 12A 24A 6A 24A 3A 12A 6A
NOTES
1. PSRL0603D Series is designated as PSRL0603Dx-y where x can be U (U-chassis type), F (Enclosed with top built-in fan), or L (U-chassis with convection cooling only), y can be 0312, 0324, 0512, 1524, 0548, or 1224. 2. Two optional top covers available (Type A or B) for U-Chassis type. Please call factory for ordering details. 3. Type U (with min. 16CFM forced air) & Type F: Max. 250W total combined power of V1 and V2 for PSRL0603Dx-1224 and 200W for other models. 4. Type L (with convection cooling): Max. 135W total combined power of V1 and V2 for PSRL0603DU-1224 and 100W for other models. 5. Providing peak power to 600W within 500uS for all models, longer duty duration need contact manufacturer. 6. Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output with parallel 0.1uF ceramic and 22uF electrolytic capacitors. 7. 10% minimum load is required to maintain the ripple and regulation. 8. Output is fully isolated. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
PSRL0603D Series
Dual Output Up to 250 Watts AC/DC Switching Power Supply MECHANICAL DRAWINGS
PSRL0603DU Series (U-Chassis Type): 5(L) x 3.2(W) x 1.5(H) inches; Weight: 450g
PSRL0603DU Series (U-Chassis with Type A Cover): 5(L) x 3.2(W) x 1.56(H) inches; Weight: 470g.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
PSRL0603D Series
Dual Output Up to 250 Watts AC/DC Switching Power Supply
PSRL0603DU Series (U-Chassis with Type B Cover): 5(L) x 3.2(W) x 2(H) inches; Weight: 480g.
PSRL0603DF Series (Enclosed with Top Built-in Fan Type): 5(L) x 3.2(W) x 2(H) inches; Weight: 550g.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797
PSRL0603D Series
Dual Output Up to 250 Watts AC/DC Switching Power Supply I/O CONNECTOR PIN ASSIGNMENT
Input Connector (CN3): Mating Molex Part No. 09-91-0500 or equivalent (5pin, 3 used) PCB is Labeled: L = Line; N = Neutral; G = Chassis Ground Mating Pins; Molex Engineering Series 2478, 2578, 8818 or Howder M3. 3 pin Terminal block 6.35MM Center (HD-601-3P). Output Connector (CN2): Mating Molex Part No. 09-91-0600. Mating Pins: Molex Engineering Series 2478, 2578, 8818. Howder M3. 3 pin Terminal block 8.25MM Center (HD-819-3P). Connector Pin Assignment: (See table below). Power Good, Remote On/Off mating connectors (CN1): Mating JST Part No. XHP-3 or equivalent (CHYAO SHIUNN JS2001-03). Mating Pins: JST SXH-002T-P0.6 FOR AWG 30 to 26. Signal Pin Assignment: Pins 1: Power good . Pins 2: Remote Switch. Pins 3: RTN. Fan Drive: Mating JST Part No. XHP-2 or equivalent (CHYAO SHIUNN JS-2001-02). Mounting Inserts: 7 Places M3. Maximum Penetration 2.3mm sees outline drawing for location.
OUTPUT PIN CONNECTION Howder Molex V2: Pin 1 RTN: Pin 2 V1: Pin 3 V2: Pin 1 RTN: Pins 2 - 5 V1: Pins 6 - 8
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797

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