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Instruction Sheet
Female Screwlock Kits and Male Screw Retainer Kits
03 FEB 09
408-7837
Rev B
Female Screwlock Kit
Nut Lockwasher Front of Connector
Flat Washers Screwlock
FEMALE SCREWLOCK KIT FEMALE SCREWLOCK KIT
4.78 mm [.188 In.]
THREAD SIZE THREAD LENGTH CONNECTORS USED WITH
THREAD SIZE
THREAD LENGTH
CONNECTORS USED WITH
5205817-[ ]
4-40
7.92 [.312]
HDP or HDF Metal Shell or All-Plastic Plugs & Receptacles HD or HDF All-Plastic Plugs & Receptacles with Integral standoffs HDP or HDF Metal Shell or All-Plastic Plugs & Receptacles
5207952-[ ]
4-40
6.35 [.250]
HD All-Plastic Right-Angle Plugs and Receptacles HDE Metal Shell or All-Plastic Plugs & Receptacles HD or HDF All-Plastic Plugs & Receptacles with Integral standoffs
5207719-[ ]
4-40
14.22 [.560]
5745563-[ ]
4-40 2-56 (Male) x 4-40 (Female)
6.35 [.250]
5207872-[ ]
M3 x 0.5
7.92 [.312]
5747223-[ ]
14.22 [.560]
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NOTE: Kits used on plastic shell connectors have square nuts instead of hex nuts and lockwashers. Figure 1
1. INTRODUCTION 2. DESCRIPTION
This instruction sheet covers the assembly of the Female Screwlock Kits and the Male Screw Retainer Kits onto AMPLIMITE* connectors. These kits are designed to secure mating connectors in panel-mounted or free-hanging applications. For panel-mount applications, it is recommended that the female screwlock kit be assembled on the panel- mounted connector. Read these instructions thoroughly before assembling either kit.
NOTE
All dimensions on this document are in metric units [with U.S. customary units in brackets].
The screwlock kit contains two identical screwlock component assemblies. Each assembly consists of one screwlock, two flat washers, one lockwasher, and one nut (see Figure 1). The screw retainer kit contains two identical screw retainer component assemblies. Each assembly consists of one retainer and one retainer screw. The screwlock kits and the corresponding screw retainer kits are available in various dimensions, with applications for a full range of contact sizes on both metal and plastic connector shells. See Figure 1 table for female screwlock kits and Figure 2 table for male screw retainer kits.
This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com
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Figures and illustrations are for reference only and are not drawn to scale.
Reasons for reissue are provided in Section 7, REVISION SUMMARY.
E 2009 Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 All International Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners.
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LOC B
Female Screwlock Kits and Male Screw Retainer Kits
408-7837
Male Screw Retainer Kit
Back of Flange Front of Connector Flange Retainer Clip (Style 2)
Retainer Clip (Style 1)
Slot
Retainer Screw
Notched Side of Retainer
SCREW RETAINER KIT THREAD SIZE
Retainer Screw
CONNECTORS USED WITH STYLE RETAINER CLIP SCREW RETAINER KIT THREAD SIZE CONNECTORS USED WITH STYLE RETAINER CLIP
5205980-[ ] 5207871-[ ] 5746881-[ ]
4-40 M3 x 0.5 4-40
Metal Shell HDP & HDE Metal Shell HDP & HDE HDF Metal Shell & All-Plastic
1 1 1
5745136-[ ] 5745647-[ ] 5787354-[ ] {
4-40 4-40 4-40
Metal Shell HDP & HDE HDE All-Plastic Metal Shell HDP & HDE
2 1 1
{ Has Phillips head retainer screw
3. ASSEMBLING SCREWLOCK KITS
Figure 2
4. ASSEMBLING SCREW RETAINER KIT
(Figure 2)
Screwlock component assemblies must be installed on the connectors as follows:
NOTE Recommended torque for the screwlock assemblies is .45 N
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Both screw retainer component assemblies must be installed on the connector. Install each assembly as follows:
Style 1 Retainer:
D m [4 in.-lb.].
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1. Align the slotted side of the retainer with the BACK of connector flange. 2. Slide retainer onto flange and align holes. 3. Thread retainer screw through retainer from BACK of flange.
Style 2 Retainer:
1. For free-hanging application, install two flat washers on the screwlock and insert the screwlock through the connector flange. Secure the assembly with lockwasher and nut. 2. For front-mounted panel applications, install two flat washers on the screwlock and insert the screwlock through the connector flange and panel. Secure assembly with a lockwasher and nut. 3. For rear-panel mounted applications, install as follows: NO flat washers on screwlock if panel thickness is 1.52 mm [.060 in.] or greater; ONE flat washer if panel is 0.66 to 1.52 mm [.026 to .060 in.] thick; TWO flat washers if panel thickness is less than 0.64 mm [.025 in.]. Insert screwlock (with appropriate number of flat washers installed) through the panel and the connector flange. Secure with lockwasher and nut.
1. Align the notched side of the retainer with the FRONT of connector flange. 2. Mount retainer screw onto connector flange. 3. Slide retainer clip around the connector flange and the mounting screw.
NOTE The clip will snap in place when properly assembled.
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5. ENGAGING CONNECTORS
Align connector mating faces. Push connectors together until retainer screws are started into
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Tyco Electronics Corporation
Rev B
Female Screwlock Kits and Male Screw Retainer Kits
408-7837
screwlocks. Alternately thread the retainer screws CLOCKWISE into screwlocks until connectors are fully engaged. Recommended torque is .22 N D m [2 in.-lb.].
6. DISENGAGING CONNECTORS
7. REVISION SUMMARY
Since the previous release of this sheet, the following additions were made:
Alternately thread the retainer screws COUNTERCLOCKWISE until released from screwlocks. Pull connectors straight apart.
S Updated document to corporate requirements S Changed tables in Figures 1 and 2 including
part numbers
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Rev B
Tyco Electronics Corporation
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