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 Bulletin I27141 rev. C 09/97
IRK.91 SERIES
STANDARD DIODES Features
Electrically isolated: DBC base plate 3500 VRMS isolating voltage Standard JEDEC package Simplified mechanical designs, rapid assembly High surge capability Wide choice of circuit configurations Large creepage distances UL E78996 approved
NEW ADD-A-pakTM Power Modules
100 A
Description
These IRK series of NEW ADD-A-paks use power diodes in a variety of circuit configurations. The semiconductor chips are electrically isolated from the base plate, allowing common heatsinks and compact assemblies to be built. They can be interconnected to form single phase or three phase bridges. These modules are intended for general purpose high voltage applications such as battery chargers, welders and plating equipment
Major Ratings and Characteristics
Parameters
IF(AV) @ TC IF(RMS) IFSM I2 t @ 50Hz @ 60Hz @ 50Hz @ 60Hz I2 t VRRM range TJ TSTG
IRK.91
100 100 157 2020 2110 20.43 18.65 204.3 400 to 1600 - 40 to 150 - 40 to150
Units
A C A A A KA 2s KA 2s KA 2s V
o o
C C
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1
IRK.91 Series
Bulletin I27141 rev. C 09/97
ELECTRICAL SPECIFICATIONS Voltage Ratings
Type number Voltage Code
04 06 08 IRK.91 10 12 14 16
V RRM , maximum repetitive peak reverse voltage V
400 600 800 1000 1200 1400 1600
VRSM , maximum nonrepetitive peak rev. voltage V
500 700 900 1100 1300 1500 1700
I RRM max.
@ TJ = 150C
mA
10
Forward Conduction
Parameter
IF(AV) IF(AV) Max. average forward current @ Case temperature Max. average forward current @ Case temperature IF(RMS) Max. RMS forward current IFSM Max. peak, one-cycle forward, non-repetitive surge current
IRK.91
100 100 90 107 157 2020 2110 1700 1780
Units
A C A C A
Conditions
180 conduction, half sine wave 180 conduction, half sine wave DC @ 90C case temperarure t = 10ms No voltage reapplied 100% VRRM reapplied No voltage reapplied 100% VRRM reapplied Sinusoidal half wave, Initial TJ = TJ max.
A
t = 8.3ms t = 10ms t = 8.3ms t = 10ms
I2 t
Maximum I2t for fusing
20.43 18.65 14.45 13.19 KA2s
t = 8.3ms t = 10ms t = 8.3ms
I2 t
Maximum I2t for fusing voltage
204.3 0.79
KA2s
t = 0.1 to 10ms, no voltage reapplied (16.7% x x IF(AV) < I < x IF(AV)), TJ = TJ max.
VF(TO)1 Low level value of threshold VF(TO)2 High level value of threshold voltage r f1 r f2 VFM Low level value of forward slope resistance High level value of forward slope resistance Max. forward voltage drop
V 0.87 1.78 m 1.57 1.45 V (I > x I F(AV)),TJ = TJ max. IFM = x IF(AV), TJ = 25C, tp = 400s square wave (I > x IF(AV)),TJ = TJ max. (16.7% x x IF(AV) < I < x IF(AV)), TJ = TJ max.
Blocking
Parameter
IRRM VINS Max. peak reverse leakage current RMS isolation voltage
IRK.91
10 3500 (1 sec)
Units
mA V
Conditions
TJ = 150o C 50 Hz, circuit to base, all terminals shorted
2
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IRK.91 Series
Bulletin I27141 rev. C 09/97
Thermal and Mechanical Specifications
Parameter
TJ Tstg RthJC RthCS T Max. junction operating temperature range Storage temperature range Max. thermal resistance, junction to case Typical thermal resistance, case to heatsink Mounting torque 10% to heatsink busbar wt Approximate weight Case style
IRK.91
-40 to 150 -40 to 150 0.35 0.1 5 4 83 (3) TO-240AA
Units
C
Conditions
Per junction, DC operation K/W
Mounting surface flat, smooth and greased Flatness < 0.03 mm; roughness < 0.02 mm A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound
Nm g (oz)
JEDEC
R Conduction (per Junction)
(The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC)
Devices
IRK.91
Sine half wave conduction
180o 0.052 120o 0.064 90o 0.082 60o 0.112 30o 0.164 180o 0.043
Rect. wave conduction
120o 0.069 90o 0.088 60o 0.115 30o 0.165
Units
C/W
Ordering Information Table
Device Code
IRK
1 1 2 3 4 Module type
D
2
91
3
/
16
4
Circuit configuration (See Circuit Configuration Table) Current code Voltage code (See Voltage Ratings Table)
Circuit Configurations Table
IRKD
(1)
IRKE
IRKJ
(1)
IRKC
(1)
~
-
+
(2)
+
(2)
+
+
(2)
(2)
D = 2 diodes in series E = Single diode J = 2 diodes/common anode C = 2 diodes/common cathode
(3)
(3)
+
(3)
(3)
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3
IRK.91 Series
Bulletin I27141 rev. C 09/97
Outlines Table
18 REF. (0.71) Screws M5 x 0.8
IRKD../.. (*)
-
IRKE../.. (*)
18 REF. (0.71) +
~
+
-
Screws M5 x 0.8
30 0.5 (1.18 0.02)
29 0.5 (1.13 0.02)
30 0.5 (1.18 0.02)
29 0.5 (1.13 0.02)
24 0.5 (0.94 0.02)
(0.24 0.01)
6.3 0.3 (0.25 0.01) 92 0.5 (3.62 0.02)
92 0.5 (3.62 0.02) 20.5 0.75 (0.81 0.03)
2 3
20.5 0.75 (0.81 0.03)
2
1
20 0.5 (0.79 0.02) 20 0.5 (0.79 0.02) 15 0.5 (0.59 0.02) 80 0.3 (3.15 0.01)
80 0.3 (3.15 0.01)
18 REF. (0.71) Screws M5 x 0.8
IRKJ../.. (*)
+
18 REF. (0.71) Screws M5 x 0.8 +
3
20 0.5 (0.79 0.02)
IRKC../.. (*)
-
30 0.5 (1.18 0.02)
+
-
30 0.5 (1.18 0.02)
29 0.5 (1.13 0.02)
24 0.5 (0.94 0.02)
29 0.5 (1.13 0.02)
(0.24 0.01)
6.3 0.3 (0.25 0.01) 92 0.5 (3.62 0.02) 20.5 0.75 (0.81 0.03)
2 3
6.3 0.3 (0.25 0.01) 92 0.5 (3.62 0.02) 20.5 0.75 (0.81 0.03)
2 3
1
20 0.5 (0.79 0.02) 20 0.5 (0.79 0.02) 15 0.5 (0.59 0.02) 80 0.3 (3.15 0.01)
1
20 0.5 (0.79 0.02) 20 0.5 (0.79 0.02) 15 0.5
(0.59 0.02)
80 0.3 (3.15 0.01)
All dimensions in millimeters (inches)
(*) For terminals connections, see Circuit Configurations Table
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(0.24 0.01)
6.1 0.3
6.1 0.3
24 0.5 (0.94 0.02)
6.1 0.3
6.3 0.3 (0.25 0.01)
(0.24 0.01)
6.1 0.3
24 0.5 (0.94 0.02)
IRK.91 Series
Bulletin I27141 rev. C 09/97
Maximum Allowable Case Temperature (C) 150 140 130
Conduction Angle
Maximum Allowable Case Temperature (C)
IRK.91.. Series R thJC (DC) = 0.35 K/W
150 140 130
IRK.91.. Series R thJC (DC) = 0.35 K/W
Conduction Period
120 110 30 100 90 0 20 40 60 80 100 120 Average Forward Current (A) 60
120 110 30 100 90 0 20 40 60 80 100 120 140 160 Average Forward Current (A) 60 90 120 180 DC
90
120
180
Fig. 1 - Current Ratings Characteristics
Maximum Average Forward Power Loss (W) 140 120 100 80 60 40 20 0 0 20 40 60 80 100 Average Forward Current (A)
Conduction Angle
Fig. 2 - Current Ratings Characteristics
Maximum Average Forward Power Loss (W) 180 160 140 120 100 80 RMS Limit 60 40 20 0 0 20 40 60 80 100 120 140 160 Average Forward Current (A)
Conduction Period
180 120 90 60 30 RMS Limit
DC 180 120 90 60 30
IRK.91.. Series Per Junction T J = 150C
IRK.91.. Series Per Junction T J = 150C
Fig. 3 - Forward Power Loss Characteristics
1800 1600 1400 1200 1000 800 600 400 1 10 100
Number Of Equal Amplitude Half Cycle Current Pulses (N)
Fig. 4 - Forward Power Loss Characteristics
2000 1800 1600 1400 1200 1000 800 600 IRK.91.. Series Per Junction 0.1 Pulse Train Duration (s) 1
Peak Half Sine Wave Forward Current (A)
Peak Half Sine Wave Forward Current (A)
At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial T = 150C J @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s
Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Initial T J = 150C No Voltage Reapp lied Rated VRRMReapp lied
IRK.91.. Series Per Junction
400 0.01
Fig. 5 - Maximum Non-Repetitive Surge Current
Fig. 6 - Maximum Non-Repetitive Surge Current
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5
IRK.91 Series
Bulletin I27141 rev. C 09/97
180 Maximum Total Forward Power Loss (W)
R th
160 140 120 100 80 60 40 20 0 0 20 40 60 80 IRK.91.. Series Per Junction T J = 150C 180 (Sine)
0. 5
0 .7
0. 3
SA
K/ W
= 0. 1
K/
K/
W
W ta el -D
K/ W
DC
1K /W
1. 5 K/W
R
3 K/W
0 100 120 140 160
20
40
60
80
100
120
140
Total RMS Output Current (A)
Maximum Allowable Ambient Temperature (C)
Fig. 7 - Forward Power Loss Characteristics
500 Maximum Total Power Loss (W)
180 (Sine) 180 (Rect)
0.
R
SA th
400
=
0. 2K
/W
3K
/W
-D
300
el ta
0 .4
0 .5
R
K/W
K/W
200 2 x IRK.91.. Series Single Phase Bridge Connected T J = 150C 0 40 80 120 160
0 .7
K /W
1 K/W
100
1.5 K/ W
3 K/W
0 0 200 20 40 60 80 100 120 140 Total Output Current (A) Maximum Allowable Ambient Temperature (C)
Fig. 8 - Forward Power Loss Characteristics
800
R
Maximum Total Power Loss (W)
700 600 500 400 300 200 100 0 0 50 100 150 200 250 300 0 3 x IRK.91.. Series Three Phase Bridge Connected T J = 150C 120 (Rect)
0.2
th SA
=
0. 1
K/ W
-D
elt a
K/ W
R
0.3 K/W
0.5 K
/W 0.7 K /W
1 K/ W
3 K/W
20
40
60
80
100
120
140
Total Output Current (A)
Maximum Allowable Ambient Temperature (C)
Fig. 9 - Forward Power Loss Characteristics
6
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IRK.91 Series
Bulletin I27141 rev. C 09/97
1000 Instantaneous Forward Current (A)
100 T J= 25C T J= 150C IRK.91.. Series Per Junction 10 0.5 1 1.5 2 2.5
Instantaneous Forward Voltage (V)
Fig. 10 - Forward Voltage Drop Characteristics
1 Steady State Value: R thJC= 0.35 K/W (DC Operation)
Transient Thermal Impedance Z thJC (K/W)
0.1
IRK.91.. Series Per Junction
0.01 0.001
0.01
0.1 Square Wave Pulse Duration (s)
1
10
Fig. 11 - Thermal Impedance ZthJC Characteristic
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7


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