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bulletin 800z zero-force ? ? ? ? touch buttons 10-332 0 10 type 4/4x/13, ip66 bulletin 800z zero-force ? touch buttons iec and nema style general purpose line heavy industrial line types 4/4x/13 and 4/13 ip66 internationally rated ergonomic touch buttons table of contents description page description page specifications .....................................10-333 general purpose line ? momentary touch buttons 22.5mmmountinghole............................10-334 30.5mmmountinghole............................10-334 heavy industrial line ? momentary touch buttons terminalconnection...............................10-336 q uick disconnect cables ............................10-337 accessories for the general purpose line ..............10-338 accessories for the heavy industrial line ..............10-339 wiring diagrams ? touch button terminations .........10-340 touchbuttonterminations..........................10-340 q uickdisconnectcables ...........................10-341 two-handcontrolconnections ......................10-342 product operation ..................................10-343 approximate dimensions ............................10-344
10-333 bulletin 800z zero-force ? ? ? ? touch buttons 1 type 4/4x/13, ip66 specifications cable specifications mechanical ratings description general purpose line ( 800z-g ) heavy industrial line ( 800z-h ) vibration 10...55 hz; 1.50 mm (0.06 in.) mechanical shock 100 g (mechanical durability) degree of protection type 4/4x/13 ip66 1200 psi washdown type 4/13 ip66 mechanical design life (typical) 50,000,000 cycles minimum operating force z ero (slight pressure may be required if thick gloves are used) environmental temperature range (operating) 23...122 f (?5...50 c) temperature range (storage) ?40...185 f (?40...85 c) humidity 95% rh from 25...50 c full operation materials u pper and lower housing valox 357 guard valox 325 gasket b u na-n 1/16" cork-b u na-n agency approvals approvals c u lus, ce standards conformity u l508, u l50, en55011, en61000-4-2, en61000-4-3, en61000-4-4, en61000-4-5, en61000-4-6, en61000-4-11, en60947-5-1 electrical ratings for relay output devices input voltage 800 z -gl? 800 z -hl? low voltage 10...50v dc and 20...40v ac at 50/60 hz input voltage 800 z -gf ? 800 z -hf ? full voltage 90?264v ac at 50/60 hz electrical design life relay output: 150,000 cycles min. inductive relay output: 150,000 cycles min. inductive terminal block specifications n/a ip2x rated terminal block max. wire size # 12?22 awg (0.5?4 mm 2 ) tightening to r q u e : 0 . 7 4 f t - l b (1 nm) current draw 35 ma at 12v dc 60 ma at 24v dc 40 ma rms at 120v ac 80 ma rms at 240v ac 45 ma at 12v dc 70 ma at 24v dc 50 ma rms at 120v ac 90 ma rms at 240v ac output relay ratings type u tilization category i th v olts 24 v 120 v 240 v general purpose line 30.5 mm b300, ac-15 5 amps 5 3 1.5 22.5 mm c300, ac-15 2.5 amps 2.5 1.5 0.75 all resistive ,ac-13 2amaximumat24vdc heavy industrial line b300, ac-15 5 amps 5 3 1.5 resistive , dc-13 2 a maximum at 24v dc electrical ratings for transistor output devices input voltage 800 z -gn? 800 z -gp? 10...30v dc n/a max. output load 150 ma max. per circuit na max. off-state leakage current 200 an/a on-state saturation voltage 1v n/a electrical ratings style general purpose 22.5 mm line general purpose 30.5 mm line cabled devices cabled options 5 wire (single common), or 6 wire (isolated common) 105 c, 300v multiconductor cable 5 wire (single common), or 6 wire (isolated common) 105 c, 300v multiconductor cable wire termination window stripped ? individual wires window stripped ? individual wires 5-pin q d cables cable lengths 2 m, 5 m, 10 m 6 ft, 12 ft, 20 ft wire size 0.5 mm 2 (22 awg) 18 awg (0.75 mm 2 ) wire termination blunt cut
bulletin 800z zero-force ? ? ? ? touch buttons 10-334 0 type 4/4x/13, ip66 general purpose line ? momentary touch buttons this device has a single common wire. if isolated commons are desired, replace the 5 in the cat. no. with a 6 . see wiring diagrams on page 10-340 for details. consult your local allen-bradley sales office for availability. mounting hole size input v oltage range and output type electrical connection no guard black guard cat. no. cat. no. 22.5 mm mounting hole sinking/sourcing output 10...30v dc 4-pin q d(sinking) 800 z -gn2 q 4 800 z -gn2 q 4b 4-pin q d (sourcing) 800 z -gp2 q 4 800 z -gp2 q 4b 1.8 m cabled (sinking) 800 z -gn2064 800 z -gn2064b 1.8 m cabled (sourcing) 800 z -gp2064 800 z -gp2064b 10...50v dc and 20...40v ac input relay output 5-pin q d 800 z -gl2 q 5 800 z -gl2 q 5b 1.8 m cabled 800 z -gl2065 800 z -gl2065b 3.6 m cabled 800 z -gl2125 800 z -gl2125b 7.2 m cabled 800 z -gl2245 800 z -gl2245b 90...264v ac input relay output 5-pin q d 800 z -gf2 q 5 800 z -gf2 q 5b 1.8 m cabled 800 z -gf2065 800 z -gf2065b 3.6 m cabled 800 z -gf2125 800 z -gf2125b 7.2 m cabled 800 z -gf2245 800 z -gf2245b 30.5 mm mounting hole sinking/sourcing output 10...30v dc 4-pin q d(sinking) 800 z -gn3 q 4 800 z -gn3 q 4b 4-pin q d (sourcing) 800 z -gp3 q 4 800 z -gp3 q 4b 6 ft cabled (sinking) 800 z -gn3064 800 z -gn3064b 6ftcabled(sourcing) 800 z -gp3064 800 z -gp3064b 10...50v dc and 20...40v ac input relay output 5-pin q d 800 z -gl3 q 5 800 z -gl3 q 5b 6ftcabled 800 z -gl3065 800 z -gl3065b 12 ft cabled 800 z -gl3125 800 z -gl3125b 24 ft cabled 800 z -gl3245 800 z -gl3245b 90...264v ac input relay output 5-pin q d 800 z -gf3 q 5 800 z -gf3 q 5b 6ftcabled 800 z -gf3065 800 z -gf3065b 12 ft cabled 800 z -gf3125 800 z -gf3125b 24 ft cabled 800 z -gf3245 800 z -gf3245b cat. no. 800z-gl2q5 cat. no. 800z-gf3q5b q uick disconnect cables ? page 10-337 accessories ? page 10-338 wiring diagrams ? page 10-340 approximate dimensions ? page 10-344
10-335 bulletin 800z zero-force ? ? ? ? touch buttons 1 type 4/4x/13, ip66 general purpose line ? momentary touch buttons a b cd 800z ? g l 3 065 b abcd input v oltage and output type code description relay output l input: 10...50v dc and 20...40v ac output: relay f input: 90...264v ac output: relay transistor output n 10...30v dc npn (sinking) output p 10...30v dc pnp (sourcing) output mounting hole size code description 2 22.5 mm 3 30.5 mm electrical connection code description sinking/sourcing output q 44-pin q d 064 6 ft (1.8 m) cabled 124 12 ft (3.6 m) cabled 244 24 ft (7.2 m) cabled relay output q 55-pin q d 065 6 ft (1.8 m) cabled 125 12 ft (3.6 m) cabled 245 24 ft (7.2 m) cabled relay output ? isolated commons 066 6 ft (1.8 m) cabled 126 12 ft (3.6 m) cabled 246 24 ft (7.2 m) cabled guard option code description blank no guard b black guard g green guard r red guard yy ellow guard consult your local allen-bradley sales office for availability. these devices are transistor outputs. see page 10-340 for details. these devices have a 1 n.o. and 1 n.c. mechanically-linked relay output with one common wire. see wiring diagrams on page 10-340 for details. thesedeviceshavea1n.o.and1n.c.mec hanically-linked relay output with isolated commons. see wiring diagrams on page 10-340 for details.
bulletin 800z zero-force ? ? ? ? touch buttons 10-336 0 type 4/4x/13, ip66 heavy industrial line ? momentary touch buttons abc mounting style input v oltage range and output type electrical connection no guard y ellow guard cat. no. cat. no. flush mount 10...50v dc and 20...40v ac input relay output terminal block 800 z -hl1 800 z -hl1m 90...264v ac input relay output terminal block 800 z -hf1 800 z -hf1m cat. no. 800z-hf1 cat. no. 800z-hf1m 800z ? h l 1m abc v oltage code description l input: 10...50v dc and 20...40v ac output: relay f input: 90...264v ac output: relay mounting type/connection code description 1 flush mounting/terminal block guard option code description blank no guard m y ellow metal guard heavy industrial devices have a 6-position terminal block connection, which includes isolated commons and a 2 n.o. + 2 n.c. mechanically-linked relay output in series. see wiring diagrams on page 10-340 for details. accessories ? page 10-339 wiring diagrams ? page 10-340 approximate dimensions ? page 10-344
10-337 bulletin 800z zero-force ? ? ? ? touch buttons 1 type 4/4x/13, ip66 q uick disconnect cables 22 mm mounting hole straight q dcable ( micro ) right angle q dcable ( micro ) length 4-pin q d5-pin q d4-pin q d5-pin q d 2 m 889d-f4ac-2 889d-f5ac-2 889d-r4ac-2 ? 5 m 889d-f4ac-5 889d-f5ac-5 889d-r4ac-5 ? 10 m 889d-f4ac-10 889d-f5ac-10 889d-r4ac-10 ? 30 mm mounting hole straight q dcable ( mini ) right angle q dcable ( mini ) length 4-pin q d5-pin q d4-pin q d5-pin q d 6 ft 889n-f4ae-6f 889n-f5ae-6f 889n-r4ae-6f 889n-r5ae-6f 12 ft 889n-f4ae-12f 889n-f5ae-12f 889n-r4ae-12f 889n-r5ae-12f 20 ft 889n-f4ae-20f 889n-f5ae-20f 889n-r4ae-20f 889n-r5ae-20f
bulletin 800z zero-force ? ? ? ? touch buttons 10-338 0 type 4/4x/13, ip66 accessories for the general purpose line general accessories guards description color cat. no. these guards prevent accidental activation of the touch button surface and protect it from damage. to be used for both the 22.5 mm and 30.5 mm mounting. y ellow 800 z -g3ag1 black 800 z -g3ag2 green 800 z -g3ag3 red 800 z -g3ag4 mounting rings description type cat. no. mounting ring nut for 22.5 mm holes u sedon22.5mmdevices. plastic 800 z -g2ah1 mounting ring nut for 30.5 mm holes u sedon30.5mmdevices. plastic 800 z -g3ah1 metal 800 z -g3ah2 swivel/tilt mounting assembly description size cat. no. 30.5 mm swivel/tilt mounting assembly this bracket allows you to orient the touch button in any position. it can be mounted on any vertical or horizontal surface. compatible with 30.5 mm mounting only. 2.25" (57 mm) extension 60-2681 1.15" (29 mm) extension 60-2439 adapter description type cat. no. 30.5 mm to 22.5 mm hole size adapter this adapter allows a 22.5 mm push button operator to be installed in a panel with existing 30.5 mm mounting holes. shiny metal 800e-aha1 black metal 800e-aha2 guards plastic mounting kit cat. no. 800z-g2ah1 plastic mounting kit cat. no. 800z-g3ah1 metal mounting kit cat. no.800z-g3ah2 swivel assembly cat. no. 60-2439
10-339 bulletin 800z zero-force ? ? ? ? touch buttons 1 type 4/4x/13, ip66 accessories for the heavy i ndustrial line general accessories replaceable output relay description i nput v oltage cat. no. these replaceable output relays are used if the current output relay fails. for use with 800 z -hl devices. low voltage 10...50v dc and 20...40v ac 800 z -n10 these replaceable output relays are used if the current output relay fails. for use with 800 z -hf devices. full voltage 90...264v ac 800 z -n11 guard description color cat. no. this guard prevents accidental activation of the touch surface and protects it from damage. longer mounting screws are included. note: guards are required in most two hand safety applications (see applicable standards). y ellow 800 z -hag1 bases description style cat. no. the heavy industrial line products mount directly on these bases. the conduit hub(s) come with a 3/4" opening. single hub 800p-b1 double hub 800p-b2 legend plates description marking cat. no. these legend plates can be mounted onto the yellow guard. each legend plate includes two mounting screws. blank (gray) 800p-x107 blank (red) 800p-x129 start 800p-x130 stop 800p-x131 inch 800p-x132 r u n 800p-x133 r u ninch 800p-x134 top-stop 800p-x135 mounting screws description cat. no. these replacement screws are the proper length to mount the heavy industrial touch button with metal guard to a 800p-b1 or 800p-b2 base, or a custom mounting surface. note : must be ordered in multiples of 4. 800 z -hah1 adapter description cat. no. this adapter is used if mounting touchbuttonontoa4-1/2"x2-3/8" (114.3 x 60.3 mm) enclosure pattern. 800p-n150 replaceable output relay cat. no. 800z-n10, 800z-n11 guard cat. no. 800z-hag1 single hub base cat. no. 800p-b1 double hub base cat. no. 800p-b2 legend plates cat. no. 800z-hah1
bulletin 800z zero-force ? ? ? ? touch buttons 10-340 0 type 4/4x/13 ip66 wiring diagrams ? touch button terminations general purpose line electrical connections:10...50 v dc and 20...40 v ac input v oltage ( relay output ) 90...264 v ac input v oltage ( relay output ) note: u tilizes one mechanically-linked output relay (1 n.o. + 1 n.c.). electrical connections:10...30 v dc input v oltage ( transistor output ) 150 ma max. per circuit output heavy industrial line note: u tilizes two replacable mechanically-linked output relays (each has a 1 n.o. + 1 n.c. circuit) internally connected in series. brown ( + )l1 blue (-) l2 black (n.o.) white (n.c.) gray (common n.o.) pink (common n.c.) 5 conductor cabled ( relay output ) for 800z-gl ___ 5 models for 800z-gf ___ 5 models 6 conductor cabled ( isolated common relay output ) for 800z-gl ___ 6models for 800z-gf ___ 6models brown ( + )l1 blue (-) l2 black (n.o.) white (n.c.) gray (common) brown (+) blue (-) (+) (-) black (n.o.) white (n.c.) load load brown (+) blue (-) (+) (-) black (n.o.) white (n.c.) load load 4 conductor cabled sinking ( npn ) 4 conductor cabled sourcing ( pnp ) terminal block n.c. (+) l1 n.o. n.c. isolated common n.o. isolated common replaceable relays (-) l2
10-341 bulletin 800z zero-force ? ? ? ? touch buttons 1 type 4/4x/13 ip66 wiring diagrams ? q uick disconnect cables 4-pin mini q uick disconnect v ersion ( for 30.5 mm devices ) 4-pin micro q uick disconnect v ersion ( for 22.5 mm devices ) 5-pin mini q uick disconnect v ersion ( for 30.5 mm mounting ) 5-pin micro q uick disconnect v ersion ( for 22.5 mm devices ) 41 32 1.00" ref 2.25" ref. white (1 n.c.) brown (+) l1 black (1 n.o.) blue ( )l2 7/8-16 un-2b picture of molded cordset 12 43 .57 (14.5) ref. ref. 1.83 (46.55) white (1 n.c.) brown (+) l1 black (1 n.o.) blue ( )l2 mizx 1 picture of molded cordset 51 4 3 2 white (1 n.c.) brown (+) l1 black (1 n.o.) blue ( )l2 gray (common) ref. 1.00" (25.4) ref. 1.67" (42.5) 51 4 3 2 white (1 n.c.) brown (+) l1 black (1 n.o.) blue ( )l2 7/8 -16 un-2b gray (common) 1.00" (25.4) 1.67" (42.5) ref. ref. 12 4 5 3 white (1 n.c.) brown (+) l1 black (1 n.o.) blue ( )l2 gray (common) 0.57" (14.48) ref. ref. 1.5" (38.1) m12x1
bulletin 800z zero-force ? ? ? ? touch buttons 10-342 0 type 4/4x/13, ip66 wiring diagrams ? two-hand control connections general purpose line if you use an 800 z 5-conductor connection (i.e., 800 z -g ____ 5or800 z -g __q 5) you need to use the following allen-bradley/ guardmaster ? safety relay(s): 440r-d23021 (3 monitored circuits/1 auxiliary circuit) (24v ac/dc input) 440r-d23022 (3 monitored circuits/1 auxiliary circuit) (120v ac input) 440r-d23023 (3 monitored circuits/1 auxiliary circuit) (230v ac input) see figure 2 below for switch 1 (s1) and switch 2 (s2) connections. if you use an 800 z 6-conductor connection (i.e., 800 z -g ____ 6) you need to use the following allen-bradley safety relay(s): 700- z br520a z 1 (5 monitored circuits/2 auxiliary circuits) (24v dc/120v ac input) 440r- z br520a z 1 (5 monitored circuits/2 auxiliary circuits) (24v dc/120v ac input) 700- z br100a z 1 (1 monitored circuit) (24v dc/120v ac input) see figure 1 below for switch 1 (s1) and switch 2 (s2) connections. heavy industrial line if you use an 800 z 6-terminal connection (i.e., 800 z -hl1 _ or an 800 z -hf1 _ ) you need to use the following allen-bradley safety relay(s): 700- z br520a z 1 (5 monitored circuits/2 auxiliary circuits) (24v dc/120v ac input) 440r- z br520a z 1 (5 monitored circuits/2 auxiliary circuits) (24v dc/120v ac input) 700- z br100a z 1 (1 monitored circuit) (24v dc/120v ac input) see figure 3 below for switch 1 (s1) and switch 2 (s2) connections. wire color codes for bulletin 800z general purpose line touch buttons brown l1 (+) bl u e l2 (?) white n.c. black n.o. gra y n.o. common pink n.c. common s1 s2 white pink white black gray black a1/b1 t11 t12 x1 x2 t22 a2/b2 t31 t32 t33 t34 s1 s2 gray black fuse x1 13 14 23 24 33 34 41 42 a1 a2 s13 s14 s24 s23 x1 x2 white black white white black k 1 700-zbr520az1 or 440r-zbr520az1 figure 1 440r-d23021 440r-d23022 440r-d23023 figure 2 s1 s2 a1/b1 t11 t12 x1 x2 t22 a2/b2 t31 t32 t33 t34 700-zbr520az1 or 440r-zbr520az1 figure 3
10-343 bulletin 800z zero-force ? ? ? ? touch buttons 1 type 4/4x/13, ip66 product operation 1. when the power led is lit, the touch button is ready for operation. 2. to send an output, simply place palm or fingers onto ergonomically contoured surface, covering both raised sensor pads (see figure 1). 3. safety/redundancy has been incorporated by requiring both sensors to be touched within 0.2 seconds of each other, otherwise the device will not send an output. 4. the spst (spst - n.o. + spst n.c.) electromechanical relay stays activated as long as both pads remain touched. diagnostics code 2: if the device is being touched during power up, the fault led will flash a code, and the microprocessor will disable the output. the device will resume operation 10 seconds after it is no longer being touched. code 3: if an object, such as a wet rag, touches the device during operation, and remains in contact with the device after the operator removes their hand, the fault led will flash a code, and the device will be disabled until the object is removed. code 4: even if conductive films deposit on the sensor surface over time, a false output will not be triggered. the fault led will flash a code, and the device will be disabled until the sensor surface is cleaned. code type description fault led flash sequence code 2 power interruption safety code 3 tie down protection code 4 margin detection 2 independent sensor surfaces power led run/fault led figure 1
bulletin 800z zero-force ? ? ? ? touch buttons 10-344 0 type 4/4x/13, ip66 approximate dimensions dimensions in inches (millimeters). dimensions are not intended to be used for manufacturing purposes. general purpose line heavy industrial line 22mm version cable 1.61 (40.9) .88 (22.4 ) 2.12 (53.8 ) 3.80 (96.5) 2.75 (69.9 ) 1.90 (48.3 ) 2.75 (69.9 ) 1.90 (48.3 ) 30mm version mini quick disconnect 1.61 (40.9) 1.55 (39.4 ) 22mm version 1.61 (40.9) 1.38 (35.1 ) micro quick disconnect mini quick disconnect 1.61 (40.9 ) 3.41 (86.6 ) 1.61 (40.9 ) cable 3.41 (86.6 ) 30mm version cable 1.61 (40.9) .88 (22.4 ) 3 1 / 4 (82.6) 2 1 / 8 (54.0) 2 7 / 8 (73.0) 1 7 / 8 (47.6) 4 holes for #6-32 screw cutout 4.97 (126.2 ) 2.88 (73.2 ) 2.88 (73.2 ) 4.56 (115.8) 5.35 (135.9) 5.03 (127.8) 6.24 (158.5) .99 (25.1) 5.38 (136.7 ) 1.97 (50 ) .68 (17.3 ) 4.56 (115.8) terminal block replaceable relay cutout and mounting screw locations for a flush mounted cover

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