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infrared gas analyzer (high performance model) this gas analyzer (zpb) is capable of measuring the concentration of no, so 2 , co 2 , co and o 2 components in sample gas. no, so 2 , co 2 , co are measured by non- dispersion infrared method (ndir), while o 2 is measured by fuel cell or paramagnetic and zirconia method. through use of the sample switching system, zpb is capable of canceling drift in zero point of the measurable component by ndir. optimum use as an analyzer unit of measurement system for combustion exhaust gas from refuse incinerator and boiler, or gas from various industrial furnaces. features 1. high sensitivity equipped with the newest upgraded mass fow sensor. it is measurable of 0-50ppm range by newly-designed measurement unit. 2. excellent stability due to adoption of sample switching method (note1). it is capable of canceling drift in zero point of measur - able component. 3. easy maintenance single beam design simplifes maintenance and mini - mizes maintenance costs compared with double beam or similarly equipper gfc based system. 4. small and light the size is small 133x483x382mm (hxwxd) and light (11kg). but it is capable max.5 component measure - ment in one analyzer. 5. extensive functions various optional functions are available such as auto calibration control, atmospheric pressure correc - tion, high and low concentration alarm, remote range switch, and range identifcation signal,etc. note1) excellent long term stability due to sample gas and relative gas introduced alternately to the measurement unit. specifications standard specifcations principle of measurement: no, so 2 , co 2 , co; non-dispersion infrared-ray absorption method (ndir method) single light source and single beams (single beam system) o 2 ; fuel cell o 2 sensor (built in) or paramagnetic o 2 sensor (build-in) or zirconia o 2 sensor (externally installed type: zfk7) measurable gas components and measuring range: minimum range maximum range no so 2 co 2 co o 2 built-in paramagnetic 0 - 50ppm 0 - 5000ppm 0 - 5000ppm 0 - 25vol% 0 - 5000ppm 0 - 25vol% 0 - 50ppm 0 - 50ppm 0 - 10vol% 0 - 50ppm 0 - 100vol% 0 - 5vol% 0 - 25vol% 0 - 5vol% o 2 built in fuel cell o 2 external zirconia ? max. 5 components measurement includ - ing o 2 . ? measuring range ratio max. 1:10 (except o 2 ) ? measuring ranges are changeable between the specifed minimum and maximum range settable one range or two ranges * in measurement range low range is called frst range, high range is called second range. ? for possible combinations of components and ranges, refer to table 1. measured value indication: digital indication in 4 digits (lcd panel with led back light) ? instantaneous value of each component ? instantaneous value after o 2 correction (only in no, so 2 , co measurement with o 2 ) ? average value after o 2 correction (only in no, so 2 , co measurement with o 2 ) ? o 2 average value data sheet zpb EDS3-144 oct. 24, 2011 date
2 zpb analog output signals: 4 to 20ma dc or 0 to 1v dc, isolated internally from circuit and ground. output lines are non-isolated each other.; 12 outputs max. allowable load 550 w for 4 to 20ma dc allowable load 100k w for 0 to 1v dc * refer to table2 for the channel no. of displayed values and analog output signals. analog input signal: for signal input from externally installed o 2 sensor. signal requirement; (1) signal from fujis zirconia o 2 sensor (type: zfk7) (2) 0 to 1v dc from an o 2 sensor input section is not isolated. this feature is effective when an o 2 sensor is not built in. * externally installed o 2 sensor should be purchased separately. digital output: (option) 1c contact (24v dc/1a, resistive load) max.15 outputs instrument error, calibration error, range identifcation, auto calibration status, solenoid valve drive for auto calibration, high/low limit alarm con - tact output * all relay contacts are isolated mutually and from the internal circuit. digital input: (option) voltage contact (supply 12 to 24v dc (15ma max)) max.9 inputs remote range change over, auto cali - bration remote start, remote hold, average value reset, isolated from the internal circuit with photocoupler. power supply: voltage rating ; 100v to 240v ac allowable range ; 85v to 264v ac frequency ; 50hz/60hz power consumption ; 110va max. operation conditions: ambient temperature ; - 5 ? c to 45 ? c ( 40c max. when 2 optical sys - temat 200v ac power source) ambient humidity ; 90% rh max., non-condensing storage conditions: ambient temperature ; - 20 ? c to 60 ? c ambient humidity ; 100% rh max., non-condensing dimensions (h w d): 133 x 483 x 382mm mass: approx. 11 kg finish color: front panel; cool gray (panton 1c-f) enclosure: steel casing, for indoor use material of gas-contacting parts: gas inlet/outlet; sus304 sample cell; sus304,chloroprene rubber infrared-ray transmitting window; caf2 paramagnetic o 2 sensor cell; sus316 fuel cell o 2 sensor cell; abs resin internal piping; toaron, tefon, polypropylen solenoid valve; fuoro-rubber gas inlet/outlet: rc1/4 or npt1/4 internal thread purge gas fow rate: 1l/min ( when required) life time of fuel cell o 2 sensor: 2 years yfmutmntni-usf2du. output signal holding: output signals are held unchanged during manual and auto calibrations by activation of holding (turning on its setting). the values held are those just before start calibration mode or setting value. it is selectable. indication of instantaneous values will not be held. switch ranges: the switch ranges function is available in manual, auto, and remote modes. only preset switch method is effective. manual: allows range to switch by key operation. auto: automatically switched from frst range to second range when the measured value exceeds to 90%fs of frst range. automatically switched from second range to frst range when the measured value drops to 80% or less frst range. remote: voltage contact input (for measurable components) allows range to switch via an external signal when remote range switch input is received. when the contact input terminals for each component are input voltage, the frst range is selected, and it is switched to the second range when the terminals are open. * these range value are settable between original frst range and second range. bof2dumdni-usf2du. remote output holding: output signal is held at the last value or preset value by voltage input the remote output holding input terminals. holding is maintained while the voltage input the terminals. indication of instan - taneous values are not held. range identifcation signal: the present measuring range is identifed by a contact position. the contact output terminals for each component close when the frst range is selected, and when the second range is selected, the terminals are open. auto calibration: auto calibration is carried out periodically at the preset cycle. when a standard gas cylinder for calibration and a solenoid valve for opening/closing the gas fow line are prepared externally by the customer, calibration will be carried out with the solenoid valve drive contacts for zero calibration and each span calibra - tion turned on/off sequentially at the set auto calibration timing. (option)
3 auto calibration cycle setting: auto calibration cycle is set. setting is variable within 1 to 99 hours (in increments of 1 hour) or 1 to 40 days (in increments of 1 day). gas fow time setting: the time for fowing each calibration gas in auto calibration is set. settable within 60 to 900 seconds (in increments of 1 second) auto calibration remote start: auto calibration starts by opening the auto calibration remote start input terminal after short circuiting for 1.5 sec or longer. auto calibration starts when contacts open. auto zero calibration: auto zero calibration is carried out periodi - cally at the preset cycle. this cycle is independent on auto calibra - tion cycle. when zero calibration gas and solenoid valve for opening/closing the calibration gas fow line are prepared externally by the customer, zero calibration will be carried out with the solenoid valve drive contact for zero calibration turned on/off at the set auto zero calibration timing. auto zero calibration cycle setting: auto zero calibration cycle is set. setting is variable within 1 to 99 hours (in increments of 1 hour) or 1 to 40 days (in increments of 1 day) gas fow time setting: the timing for fowing zero gas in auto zero calibration is set. settable within 60 to 900 seconds (in increments of 1 second) high/low limit alarm: alarm contact output turns on when measurement value reaches the preset high or low limit alarm value. contacts close when the instantaneous value of each channel exceeds the high alarm limit value or falls below the low alarm limit value. instrument error contact output: contacts turn on at occurrence of analyzer error no. 1, 2, 3 or 10. calibration error contact output: contacts turn on at occurrence of manual or auto calibration error (any of errors no. 4 to 9). auto calibration status contact outputs: contacts turn on during auto calibration. o 2 correction: correction of measured no, so 2 and co gas concentrations into values at reference o 2 concentration. correction formula: c = cs c : sample gas concentration after o 2 correction c s : measured concentration of sample gas o s : measured o 2 concentration (limit setting: 1 to 20% o 2 ) o n : reference o 2 concentration (value changeable by setting.0 to 19% o 2 ) average value after o 2 correction and o 2 average value calculation: the result of o 2 correction or instantaneous o 2 value can be output as an average value over the preset period of time. used for averaging is the moving average method in which sampling is carried out at intervals of 30 seconds. (output is updated every 30 seconds. it is the average value in the determined period of time just before the latest updating.) averaging time is settable within 1 to 59 minutes (in increments of 1 minute) or 1 to 4 hours (in increments of 1 hour). average value resetting: the above-mentioned output of average value is started from the initial state by opening the average value resetting input terminals after short circuiting for 1.5 sec or longer. output is reset by input voltage and re - started by opening. communication function: rs-485 (9pins d-sub connector) half-duplex bit serial start-stop synchronization modbustm protocol contents : read/write parameters read measurement concen - tration and instrument status. remark : when connecting via rs- 232c interface, an rs-232c ? rs-485 converter should be used. atmospheric pressure correction: measure atmospheric pressure and cal - culate compensation (for use, be sure to relieve the exhaust gas from analyzer to the atmosphere) after atmospheric pressure correction; zero point : no infuenced span point: the change is 0.5% measured value or less relating to the change of the atmospheric pressure 1%. correction range: 700hpa-1050hpa 21-on 21-os
4 zpb performance repeatability: 0.5% of full scale linearity: 1% of full scale prior to atmospheric pressure correction (option) zero drift: 0.5% of full scale/week (measurable component of ndir) 2.0% of full scale/week (o 2 sensor) span drift: 2.0% of full scale/week response time (t 90 ) : 30 seconds or better response interval is changed depending on timing of the switching gas by sample switching operation. (td=5-20 seconds) interference from other gases: sample switching design effectively minimizes interference. but it may occur depending on component gas and its concentration. preprocessing can further decrease infu - ence in this ease. contact manufacturer. ec directive compliance the product conforms to the requirements of the low volt - age directive 2006/95/ec and emc directive 89/336/eec (as amended by directive 92/31/eec), both as amended by directive 93/68/eec. it conforms to following standards for product safety and electromagnetic compatibility ; en61010-1 : 2010 safety requirements for electrical equip - ment for measurement, control and labora - tory use. installation category ii pollution degree 2 en61326-1 : 2006 electrical equipment for measurement, control and laboratory use emc require - ments. standard requirements for sample gas flow rate: 1.0l / min 0.2l / min temperature: 0 to 50?c pressure: 10 kpa or less (gas outlet side should be open to the atmospheric air.) dust: 100 g/nm 3 or less in particle size of 0.3 m or less mist: unallowable moisture: below a level where saturation occurs at 2c or less. (contain comparable sample gas and relative gas) corrosive component: 1 ppm or less standard gas for calibration: zero gas ; dry n 2 span gas ; each sample gas having con - centration 90 to 100% of its measuring range (recom - mended). in case a zirconia o 2 analyzer is installed externally and calibration is carried out on the same calibration gas line: zero gas ; dry air or atmospheric air (do not use with co 2 measure - ment) span gas ; for other than o 2 measure - ment, each sample gas hav - ing concentration 90 to 100% of its measuring range for o 2 measurement, o 2 gas of 1 to 2 vol%/remains n 2 gas relative gas for sample switching: for sample gas dewpoint > 2c sample switching relative gas is wet n 2 or atmo - spheric air. for sample gas dewpoint < 2c use dry n 2 or dry air. (not contain measurement component gas.) with co 2 measurement, do not use at - mospheric air and use n 2 . installation requirements ? indoor use (select a place where the equipment does not receive direct sunlight, draft/rain or radiation from hot substances. if such a place cannot be found, a roof or cover should be prepared for protection.) ? avoid a place where unit receives heavy vibration. ? select a place where atmospheric air is clean.
5 principle diagram of ndir type measurement (for no, so 2 , co 2 , co) principle diagram of fuel cell type measurment (for o 2 ) output indication signal processing and calculation block preamplifier mass flow sensor detector rear expansion chamber front expansion chamber infrared-ray light source motor measuring cell chopper gas outlet gas inlet thermistor electrolyte diaphragm positive electrode negative electrode resistor output indication signal processing and calculation block preamplifier gas outlet gas inlet measuring cell mirror magnetic field photo diode permanent magnet permanent magnet light emitting diode dumb-bell principle diagram of paramagnetic type measurment (for o 2 ) infrared-ray light source sample gas detector measuring cell solenoid valve for switching relative gas chopper motor gas analyzer (zpb) gas flow nc: normal close no: normal open exhaust (atmospheric pressure) com no no nc nc sv2 sv1 exhaust (atmospheric pressure) com principle diagram of sample switching method hpfmcsclaes f er f ldg f cufmg f halodase f uglden f acufmg f ec f csn f igmclayg f ec f cig f aslienpogn f cmlgisclgmz f csn f oes lcslmz f le f ldg f cufmg f ogmm f er f ldg f cscmzkgi f )z f aemgsean f ycmyg f rei f halodase f jeh f 2a:iya:( f wf f aemgsean f ycmyg f a:i f csn f aemgsean f ycmyg f a:( f cig f halodgn f )z f ldg f aescm f gsnase f rieu f ldg f cscmzkgin f lscmzkgi f ugc pig f gcod f cufmg f ec f csn f gcod f igmclayg f ec f es f fiefgi f lauase f csn f lics reiu f ldg f odcseg f er f ldg f igmclayg f ec f csn f cufmg f ec f c f ldg f oesogsliclg f ycmpg f 2x f ec f oesogsliclaes f er f ldg f ugc pic)mg f oeufesgslwcsn f gsn f eplfpl f aescmn f upg f le f uesaleiase f ldg f odcseg f er f ldg f igmclayg f ec f csn f cufmg f ec f cmm f ldg f laugy f /sjpgsog f er f ldg f aslgirgigsog f oeufesgsl f csn f kgie f niarl f cig f gmauasclgnn
6 zpb examples of sampling system confguration including gas analyzer * this is a typical confguration. as confguration might be different depending on measuring objects. please consult with us. 1) to measure sample gas without moisture. 2) to measure high moisture content sample gas, no, so 2 , or co (saturation 2c or more) list of sampling devices (example) pump two-way solenoid valve solenoid valve mist filter drain pot demister reference gas for zero calibration reference gas for span calibration ball valve ball valve drain flow meter exhaust (atmospheric pressure) o 2 analyzer membrane filter 1 3 7 5 11 6 6 8 7 7 7 9 10 gas analyzer (zpb) sample gas inlet 3 electronic cooler safety drain trap drain pot o 2 analyzer pump pump two-way solenoid valve mist filter drain flow meter exhaust (atmospheric pressure) exhaust (atmospheric pressure) gas analyzer (zpb) membrane filter no x /no converter (for no x measurement) ball valve * 1) be sure to remove the moisture to be temperature 5oc or lower from measuring gas by electronic cooler and water concentration should be equalized in reference gas and sample gas. * 2) be sure to use no 2 /no converter in case of measuring nox. solenoid valve reference gas for zero calibration reference gas for span calibration 8 7 7 7 1 3 3 2 4 5 6 9 12 10 7 * 1) * 2) air filter humidifier relative gas (n 2 ) sample gas inlet zbm y04-0 (codes in to be selected depending on application) no. device name fujis type mist filter safety drain trap pump electoric cooler drain pot ball valve two-way solenoid valve standard gas for calibration flow meter membrane filter zbbk1v03-0 zbh51603 zbg80 zbc92004 zbh13003 (length 255mm) zbfb1 zbd42203 zbbm2v03-0 demister zbh35003 no 2 /no converter zdl02001 three-way solenoid valve 1 2 3 4 5 6 7 8 9 10 11 12 13 note) the above is a typical configuration example. as configuration may differ depending on measuring objects, please consult us.
7 table 1 measurable component and range - availability check table - procedure of range selection on one component analyzer: first determine 1st range, then select 2nd range from the right of your determination range in following tables. more than two components: the procedure is same as one component. difference is 2nd range in the tables. the 2nd range in the tables for two and more components is maximum available range. 2nd range is selectable from 1st range to 2nd range(max) on the table. 0-50ppm none 0-100ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-100ppm none 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-200ppm none 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-250ppm none 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-300ppm none 0-500ppm 0-1000ppm 0-2000ppm 0-500ppm none 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0-1000ppm none 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0-2000ppm none 0-2500ppm 0-3000ppm 0-5000ppm 0-2500ppm none 0-3000ppm 0-5000ppm 0-3000ppm none 0-5000ppm 0-5000ppm none 0-50ppm none 0-100ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-100ppm none 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-200ppm none 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-250ppm none 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-300ppm none 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0-500ppm none 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0-1000ppm none 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0-1% 0-2000ppm none 0-2500ppm 0-3000ppm 0-5000ppm 0-2500ppm none 0-3000ppm 0-5000ppm 0-3000ppm none 0-5000ppm 0-5000ppm none 0 - 50ppm none 0-100ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0 - 100ppm none 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0 - 200ppm none 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0 - 250ppm none 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0 - 300ppm none 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0 - 500ppm none 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0 - 1000ppm none 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0-1% 0 - 2000ppm none 0-2500ppm 0-3000ppm 0-5000ppm 0 - 2500ppm none 0-3000ppm 0-5000ppm 0-3000ppm none 0-5000ppm 0-5000ppm none 0 - 50ppm none 0-100ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0 - 100ppm none 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0 - 200ppm none 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0 - 250ppm none 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0 - 300ppm none 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0 - 500ppm none 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0 - 1000ppm none 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0-1% 0 - 2000ppm none 0-2500ppm 0-3000ppm 0-5000ppm 0 - 2500ppm none 0-3000ppm 0-5000ppm 0-3000ppm none 0-5000ppm 0-5000ppm none 1st range 1-component analyzer:no 2nd range 1st range 1-component analyzer:so 2 2nd range 1st range 1-component analyzer:co 2nd range 1st range 1-component analyzer:co 2 2nd range
8 zpb 1st range 2-component analyzer:co 2 /co 1st range/2nd range (max) 1-component:co 2 2nd range (max) 2-component:co 0-50ppm 0-100ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0-3000ppm 0-3000ppm 0-5000ppm 0-5% 0-10% 0-20% 0-25% 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-5000ppm 0-25% 0-25% 0-25% 0-25% 0-50/500ppm, 0-100/1000ppm, 0-200/2000ppm, 0-250/2000ppm, 0-300/2000ppm, 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm, 0-5000ppm 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm, 0-5000ppm 0-50/500ppm, 0-100/1000ppm, 0-200/2000ppm, 0-250/2000ppm, 0-300/2000ppm, 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm, 0-5000ppm 1st range 1-component:no 2-component analyzer:no/so 2 2nd range (max) 1st range 2nd range (max) 1st range 2-component analyzer:no/co 2nd range (max) 1st range 2nd range (max) 2-component:so 2 1-component:no 2-component:co 0-50ppm 0-500ppm 0-100ppm 0-1000ppm 0-200ppm 0-2000ppm 0-250ppm 0-2500ppm 0-300ppm 0-2500ppm 0-500ppm 0-5000ppm 0-1000ppm 0-5000ppm 0-2000ppm 0-5000ppm 0-2500ppm 0-5000ppm 0-3000ppm 0-5000ppm 0-5000ppm none 0-50ppm 0-500ppm 0-100ppm 0-1000ppm 0-200ppm 0-2000ppm 0-250ppm 0-2500ppm 0-300ppm 0-2500ppm 0-500ppm 0-5000ppm 0-1000ppm 0-5000ppm 0-2000ppm 0-5000ppm 0-2500ppm 0-5000ppm 0-3000ppm 0-5000ppm 0-5000ppm none the second component should be selected as shown in the right table. 0-50ppm 0-500ppm 0-100ppm 0-1000ppm 0-200ppm 0-2000ppm 0-250ppm 0-2500ppm 0-300ppm 0-2500ppm 0-500ppm 0-5000ppm 0-1000ppm 0-5000ppm 0-2000ppm 0-5000ppm 0-2500ppm 0-5000ppm 0-3000ppm 0-5000ppm 0-5000ppm none 0-50ppm 0-500ppm 0-100ppm 0-1000ppm 0-200ppm 0-2000ppm 0-250ppm 0-2500ppm 0-300ppm 0-2500ppm 0-500ppm 0-5000ppm 0-1000ppm 0-5000ppm 0-2000ppm 0-5000ppm 0-2500ppm 0-5000ppm 0-3000ppm 0-5000ppm 0-5000ppm none the second component should be selected as shown in the right table.
9 1st range 1st range/2nd range (max) 2-component:so 2 2nd range (max) 3-component:co 0-50ppm 0-100ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0-500ppm 0-2500ppm 0-2000ppm 0-1000ppm 0-3000ppm 0-5000ppm 0-5000ppm none 0-50/500ppm, 0-100/1000ppm, 0-200/2000ppm, 0-250/2500ppm, 0-300/2500ppm, 0-500/3000ppm, 0-1000/3000ppm, 0-2000/3000ppm, 0-2500/3000ppm, 0-3000ppm 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm, 0-5000ppm 0-50/500ppm, 0-100/1000ppm, 0-200/2000ppm, 0-250/2000ppm, 0-300/2000ppm, 0-500/2000ppm, 0-1000/2000ppm, 0-2000ppm 0-200/2000ppm, 0-250/2500ppm, 0-300/2500ppm, 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm, 0-5000ppm 0-50/500ppm, 0-100/1000ppm, 0-200/2000ppm, 0-250/2500ppm, 0-300/2500ppm, 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm, 0-5000ppm 1st range 1-component:no 3-component analyzer:no/so 2 /co >>> combination of 1st component no and 2nd component so 2 /3rd component co + 2nd range (max) 0-50ppm 0-500ppm 0-100ppm 0-1000ppm 0-200ppm 0-2000ppm 0-250ppm 0-2500ppm 0-300ppm 0-2500ppm 0-500ppm 0-5000ppm 0-1000ppm 0-5000ppm 0-2000ppm 0-5000ppm 0-2500ppm 0-5000ppm 0-3000ppm 0-5000ppm 0-5000ppm none
10 zpb 1st range 1st range/2nd range (max) 2-component:so 2 2nd range (max) 4-component:co 0-50ppm 0-100ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-3000ppm 0-5000ppm 0-500ppm 0-2500ppm 0-2000ppm 0-1000ppm 0-3000ppm 0-5000ppm 0-5000ppm none 0-50/500ppm, 0-100/1000ppm, 0-200/2000ppm, 0-250/2500ppm, 0-300/2500ppm, 0-500/3000ppm, 0-1000/3000ppm, 0-2000/3000ppm, 0-2500/3000ppm, 0-3000ppm 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm, 0-5000ppm 0-50/500ppm, 0-100/1000ppm, 0-200/2000ppm, 0-250/2000ppm, 0-300/2000ppm, 0-500/2000ppm, 0-1000/2000ppm, 0-2000ppm 0-200/2000ppm, 0-250/2500ppm, 0-300/2500ppm, 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm, 0-5000ppm 0-50/500ppm, 0-100/1000ppm, 0-200/2000ppm, 0-250/2500ppm, 0-300/2500ppm, 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm, 0-5000ppm 1st range 1-component:no 4-component analyzer:no/so 2 /co 2 /co >>> 1st no/4th co and 2nd so 2 /3rd co 2 + 2nd range (max) 0-50ppm 0-500ppm 0-100ppm 0-1000ppm 0-200ppm 0-2000ppm 0-250ppm 0-2500ppm 0-300ppm 0-2500ppm 0-500ppm 0-5000ppm 0-1000ppm 0-5000ppm 0-2000ppm 0-5000ppm 0-2500ppm 0-5000ppm 0-3000ppm 0-5000ppm 0-5000ppm none 1st range 3-component:co 2 co 2 component analyzer 2nd range (max) 0-5vol% 0-25vol% +
11 table 2 channel (ch) no. and display/output contents comparison table 6th digit 7th digit 21st digit code symbol display /output contents p y y ch1:no a y y ch1:so 2 d y y ch1:co 2 b y y ch1:co f y y ch1:no, ch2:so 2 g y y ch1:no, ch2:co j y y ch1:co 2 , ch2:co n y y ch1:no, ch2:so 2 , ch3:co v y y ch1:no, ch2:so 2 , ch3:co 2 , ch4:co p 1to 3 y ch1:no, ch2:o 2 a 1to 3 y ch1:so 2 , ch2:o 2 d 1to 3 y ch1:co 2 , ch2:o 2 b 1to 3 y ch1:co, ch2:o 2 f 1to 3 y ch1:no, ch2:so 2 , ch3:o 2 g 1to 3 y ch1:no, ch2:co, ch3:o 2 j 1to 3 y ch1:co 2 , ch2:co, ch3:o 2 n 1to 3 y ch1:no, ch2:so 2 , ch3:co, ch4:o 2 v 1to 3 y ch1:no, ch2:so 2 , ch3:co 2 , ch4:co, ch5:o 2 p 1to 3 a * ch1:nox, ch2:o 2 , ch3:corrected nox a 1to 3 a * ch1:so 2 , ch2:o 2 , ch3:corrected so 2 b 1to 3 a * ch1:co, ch2:o 2 , ch3:corrected co f 1to 3 a * ch1:nox, ch2:so 2 , ch3:o 2 , ch4:corrected nox, ch5:corrected so 2 g 1to 3 a * ch1:nox, ch2:co, ch3:o 2 , ch4:corrected nox, ch5:corrected co j 1to 3 a * ch1:co 2 , ch2:co, ch3:o 2 , ch4:corrected co n 1to 3 a * ch1:nox, ch2:so 2 , ch3:co, ch4:o 2 , ch5:corrected nox, ch6:corrected so 2 , ch7:corrected co v 1to 3 a * ch1:nox, ch2:so 2 , ch3:co 2 , ch4:co, ch5:o 2 , ch6:corrected nox, ch7:corrected so 2 , ch8:corrected co p 1to 3 c * ch1:nox, ch2:o 2 , ch3:corrected nox, ch4:corrected nox average a 1to 3 c * ch1:so 2 , ch2:o 2 , ch3:corrected so 2 , ch4:corrected so 2 average b 1to 3 c * ch1:co, ch2:o 2 , ch3:corrected co, ch4:corrected co average f 1to 3 c * ch1:nox, ch2:so 2 , ch3:o 2 , ch4:corrected nox, ch5:corrected so 2 , ch6:corrected nox average, ch7:corrected so 2 average g 1to 3 c * ch1:nox, ch2:co, ch3:o 2 , ch4:corrected nox, ch5:corrected co, ch6:corrected nox average, ch7:corrected co average j 1to 3 c * ch1:co 2 , ch2:co, ch3:o 2 , ch4:corrected co, ch5:corrected co average n 1to 3 c * ch1:nox, ch2:so 2 , ch3:co, ch4:o 2 , ch5:corrected nox, ch6:corrected so 2 , ch7:corrected co, ch8:corrected nox average, ch9:corrected so 2 average, ch10:corrected co average v 1to 3 c * ch1:nox, ch2:so 2 , ch3:co 2 , ch4:co, ch5:o 2 , ch6:corrected nox, ch7:corrected so 2 , ch8:corrected co, ch9:corrected nox average, ch10 :corrected so 2 average, ch11:corrected co average * when the 21st digit code is a or c, the component of the no analyzer is displayed as nox.
12 zpb code symbols p a d b f g j n v z y 1 2 3 4 1 y a b c l m v p r z 1 2 a b c d 4 5 6 7 1 2 3 z p b b 1 8 y 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 description note note1 note2 note3 note3 note3 note3 note3 note3 note3 note3 note4 note4 note4 note4 note5 note6 note7 digit 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 horizontal type(terminal block for power supply) horizontal type(power inlet,with lock) 19 inch rack mounting type eia comformity(horizontal type) 1st component 2nd component 3rd component 4th component no - - - so 2 - - - co 2 - - - co - - - no so 2 - - no co - - co 2 co - - no so 2 co - no so 2 co 2 co others none external o 2 analyzer external zirconia o 2 sensor (zfk7) built-in fuel cell o 2 sensor built-in paramagnetic o 2 sensor 1st component, 1st range 1st component, 2nd range 2nd component, 1st range 2ndcomponent, 2nd range 3rd component, 1st range 3rd component, 2nd range 4th component, 1st range 4th component, 2nd range none 0- 5/10% 0-5/25% 0- 10/25% 0-5% 0- 10% 0-25% 0-50% 0- 100% others rc 1 /4 npt 1 /4 dc0-1v dc4-20ma dc0-1v+communication function dc4-20ma+communication function janpanese (pse) english (ul) english (cee) chinese (ccc) none o 2 correction o 2 correction average o 2 correction and o 2 correction average fault a. cal. h/l alarm rangeid/remote range none none pressure compensation ppm, vol% mg/m 3 , g/m 3 for standard(combustion exhaust) others a d j e u c y a b c y a b c d e f g h digit b y 1 a b a z
13 note1) when d is specifed at 4th digit, power cable is supplied in the scope of supply. cable specifcation should be specifed at the 20th digit. note2) when "1"is specifed at 7th digit, o 2 pt sensor signal has to be set as 0-1v dc linear corresponding to full scale. external zirconia o 2 sensor and external o 2 analyzer are not included in the scope of supply, and has to be separately ordered. note3) select the range code for each range from the range code table shown above. range of fuel cell o 2 sensor is 0-10% or more. note4) select the type of voltage rating, plug type and applicable standard of the power cable by 20th digit. select a power cable for using at the location of end-user. note5) o 2 correction is caluculated only for no, so 2 and co. note6) when 5 components measurement is specifed, "h" must not be specifed at 22nd digit. when 4 components measurement is specifed and "h" is specifed at 22nd digit, 3 points is maximum for alarm output function. note7) when "b" is specifed at 24th digit, measuring range should be specifed by ppm range code. in this case no,so 2 and co measuring range are corresponding range in mg/m 3 . please refer to the table shown below for the corresponding range code based on "mg/m 3 ". note8) when "a"is specifed at 25th digit ,the analyzer will be adjusted and delivered with the balance gas n 2 . when other adjustment is required, please specify "z". when "z" is specifed, please attach a list of gas composition contained in the measuring gas. corresponding range in mg/ m 3 range code corresponding mg/m 3 b c d s e f g u t h unit : ppm 0-50ppm 0-100ppm 0-200ppm 0-250ppm 0-300ppm 0-500ppm 0-1,000ppm 0-2,000ppm 0-2,500ppm 0-3,000ppm 0-5,000ppm no 0-65.0mg/m 3 0-130mg/m 3 0-260mg/m 3 0-325mg/m 3 0-400mg/m 3 0-650mg/m 3 0-1,300mg/m 3 0-2,600mg/m 3 0-3,300mg/m 3 0-4,000mg/m 3 0-6,600mg/m 3 so 2 0-140mg/m 3 0-280mg/m 3 0-570mg/m 3 0-700mg/m 3 0-850mg/m 3 0-1,400mg/m 3 0-2,800mg/m 3 0-5,600mg/m 3 0-7,100mg/m 3 0-8,500mg/m 3 0-14.00g/m 3 co 0-60.0mg/m 3 0-125mg/m 3 0-250mg/m 3 0-300mg/m 3 0-375mg/m 3 0-600mg/m 3 0-1,250mg/m 3 0-2,500mg/m 3 0-3,000mg/m 3 0-3,750mg/m 3 0-6,250mg/m 3 the conversion formula "ppm" unit into "mg/m 3 " unit. no (mg/m 3 ) = 1.34 no (ppm) so 2 (mg/m 3 ) = 2.86 so 2 (ppm) co (mg/m 3 ) = 1.25 co (ppm) range code o 2 measurement range 0~5/10 vol% measurement range range code a fuel cell o 2 sensor (built - in) zirconia o 2 sensor (external) paramagnetic o 2 sensor (built - in) 0~5/25 vol% b 0~10/25 vol% c 0~5 vol% l 0~10 vol% m 0~25 vol% v 0~50 vol% p 0~100 vol% r 0~50ppm 0~100ppm 0~200ppm 0~250ppm 0~300ppm 0~500ppm 0~1000ppm 0~2000ppm 0~2500ppm 0~3000ppm range code a b c d s e f g u t 0~5000ppm 0~1% 0~2% 0~3% 0~5% 0~10% 0~20% 0~25% others range code h j k q l m n v z m/v /0~lo0~5m/n1r0m~ 0~5 ?iol 5 oacgino s~5czzn1mtm1i% 5 t%o 5 miczio1m1i% 5 i( 5 otcznl 5 to %tmr oom5oov m0? /e ?5jto 5 t%tna?l) 5 ? 5 0 5 b%1m ?5?lzntmlcl%m 5 (bol 5 es2s?d 5 sc 5 c?d 5 olnta 5 mazlg 5 ? 5 s 5 zmo ?5?%om)bmm1i% 5 ct%btn 5 ? 5 0 5 miza ?5?i%%lmmi) 5 (i) 5 ?ka 5 mi%%lmm1i% 5 ? 5 0 5 olm ?5 -iul) 5 mtgnl 5 eomt%ot)o 5 1%nlm 5 mazl 5 scg 5 ? 5 0 5 zm
14 zpb outline diagrams (unit : mm) ( power inlet type(100v to 240v ac 50/60hz)) (m4 terminal block type ) (m4 terminal block type ) 429 7 132.5 57.2 463 415 380 2 24 16 25 124.5 396 483 purge gas inlet rc1/4 or npt1/4 sample gas inlet rc1/4 or npt1/4 sample gas outlet rc1/4 or npt1/4 analog output connctor (a/o) power switch fuse power inlet(100v to 240v ac 50/60hz) reference gas inlet rc1/4 or npt1/4 communication connector (rs485) analog input connector (a/i) digital input/output connector (dio1 to 3) flowmeter mounting method the analyzer weight should be sup - ported at the bottom of the case. 465 450 or more 57.2 19-inch rack mounting type mounting diagram guide rails guide rails
15 external connection ai - ai+ a/i connector (o 2 signal input) (gnd) rtd+ rtd - d-sub 9pins female 1 6 2 7 3 8 4 9 5 5 1 9 6 a/o connector * in standard, displayed channel no. and analog output no. are same. d-sub 25pins female n p l 100 to 240v ac 13 1 25 14 108&3y*/-&5 7y"$ 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 ao1+ ao1 - ao2+ ao2 - ao3+ ao3 - ao4+ ao4 - ao5+ ao5 - ao6+ ao6 - ao7+ ao7 - ao8+ ao8 - ao9+ ao9 - ao10+ ao10 - ao11+ ao11 - ao12+ ao12 - nc di1+ di1 - di2+ di2 - di3+ di3 - do1 do2 do3 do4 do5 dio1 connector di4+ di4 - di5+ di5 - di6+ di6 - do6 do7 do8 do9 do10 dio2 connector di7+ di7 - di8+ di8 - di9+ di9 - do11 do12 do13 do14 do15 dio3 connector digital input off : 0v on : 12 to 24v dc digital output max. contact load rating 24v dc/1a nc com no nc com no nc com no nc com no nc com no 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 dio 1 to 3 connector (option) * dio 1 to 3 are all as same connector. d-sub 25pins female 13 1 25 14
16 zpb the items in the parentheses may not be available depend- ing on the selected type on 22th digit. the normal open side (no) of digital output is close when the function is active without range id. in case of range id, normal open (no) side is close with first-range. the normal close (nc) side is close with second-range. contents of digital input signal contents of digital output signal b , d , e , f , g , h i ns t rum ent erro r c a l i b ra t i o n erro r (a . ca l . s t a t us ) (f o r zero g a s ) (f o r s p a n g a s c h1) (f o r s p a n g a s c h2) (r a n g e i d e n t i f i c a t i o n c h 1 ) (r a n g e i d e n t i f i c a t i o n c h 2 ) (a l a rm 1) (a l a rm 2) (a l a rm 3) (a l a rm 4) (a l a rm 5) 2-co m p o nent a na l y zer b , d , e , f , g , h i ns t rum ent erro r c a l i b ra t i o n erro r (a . ca l . s t a t us ) (f o r zero g a s ) (f o r s p a n g a s c h1) (f o r s p a n g a s c h2) (f o r s p a n g a s c h3) (r a n g e i d e n t i f i c a t i o n c h 1 ) (r a n g e i d e n t i f i c a t i o n c h 2 ) (r a n g e i d e n t i f i c a t i o n c h 3 ) (a l a rm 1) (a l a rm 2) (a l a rm 3) (a l a rm 4) (a l a rm 5) 3-co m p o nent a na l y zer b , e i ns t rum ent erro r c a l i b ra t i o n erro r a . ca l . s t a t us f o r zero g a s f o r s p a n g a s c h1 (a l a rm 1) (a l a rm 2) (a l a rm 3) (a l a rm 4) (a l a rm 5) 1-co m p o nent a na l y zer d , f , g , h i ns t rum ent erro r c a l i b ra t i o n erro r (a . ca l . s t a t us ) (f o r zero g a s ) (f o r s p a n g a s c h1) r a n g e i d e n t i f i c a t i o n c h 1 (a l a rm 1) (a l a rm 2) (a l a rm 3) (a l a rm 4) (a l a rm 5) a , c i ns t rum ent erro r c a l i b ra t i o n erro r (a l a rm 1) (a l a rm 2) (a l a rm 3) (a l a rm 4) (a l a rm 5) i nd ep end ent o n t he num b er o f co m p o nent 22th digit do1 do2 do3 do4 do5 do6 do7 do8 do9 do10 do11 do12 do13 do14 do15 b , e i ns t rum ent erro r c a l i b ra t i o n erro r a . ca l . s t a t us f o r zero g a s f o r s p a n g a s c h1 f o r s p a n g a s c h2 f o r s p a n g a s c h3 f o r s p a n g a s c h4 (a l a rm 1) (a l a rm 2) (a l a rm 3) (a l a rm 4) (a l a rm 5) 4-co m p o nent a na l y zer d , f i ns t rum ent erro r c a l i b ra t i o n erro r r a n g e i d e n t i f i c a t i o n c h 1 r a n g e i d e n t i f i c a t i o n c h 2 r a n g e i d e n t i f i c a t i o n c h 3 r a n g e i d e n t i f i c a t i o n c h 4 (a l a rm 1) (a l a rm 2) (a l a rm 3) (a l a rm 4) (a l a rm 5) g i ns t rum ent erro r c a l i b ra t i o n erro r a . ca l . s t a t us f o r zero g a s f o r s p a n g a s c h1 f o r s p a n g a s c h2 f o r s p a n g a s c h3 f o r s p a n g a s c h4 r a n g e i d e n t i f i c a t i o n c h 1 r a n g e i d e n t i f i c a t i o n c h 2 r a n g e i d e n t i f i c a t i o n c h 3 r a n g e i d e n t i f i c a t i o n c h 4 h i ns t rum ent erro r c a l i b ra t i o n erro r a . ca l . s t a t us f o r zero g a s f o r s p a n g a s c h1 f o r s p a n g a s c h2 f o r s p a n g a s c h3 f o r s p a n g a s c h4 r a n g e i d e n t i f i c a t i o n c h 1 r a n g e i d e n t i f i c a t i o n c h 2 (a l a rm 1) (a l a rm 2) (a l a rm 3) r a n g e i d e n t i f i c a t i o n c h 3 r a n g e i d e n t i f i c a t i o n c h 4 b , e i ns t rum ent erro r c a l i b ra t i o n erro r a . ca l . s t a t us f o r zero g a s f o r s p a n g a s c h1 f o r s p a n g a s c h2 f o r s p a n g a s c h3 f o r s p a n g a s c h4 f o r s p a n g a s c h5 (a l a rm 1) (a l a rm 2) (a l a rm 3) (a l a rm 4) (a l a rm 5) 5-co m p o nent a na l y zer d , f i ns t rum ent erro r c a l i b ra t i o n erro r r a n g e i d e n t i f i c a t i o n c h 1 r a n g e i d e n t i f i c a t i o n c h 2 r a n g e i d e n t i f i c a t i o n c h 3 r a n g e i d e n t i f i c a t i o n c h 4 r a n g e i d e n t i f i c a t i o n c h 5 (a l a rm 1) (a l a rm 2) (a l a rm 3) (a l a rm 4) (a l a rm 5) g i ns t rum ent erro r c a l i b ra t i o n erro r a . ca l . s t a t us f o r zero g a s f o r s p a n g a s c h1 f o r s p a n g a s c h2 f o r s p a n g a s c h3 f o r s p a n g a s c h4 f o r s p a n g a s c h5 r a n g e i d e n t i f i c a t i o n c h 1 r a n g e i d e n t i f i c a t i o n c h 2 r a n g e i d e n t i f i c a t i o n c h 3 r a n g e i d e n t i f i c a t i o n c h 4 r a n g e i d e n t i f i c a t i o n c h 5 22th digit do1 do2 do3 do4 do5 do6 do7 do8 do9 do10 do11 do12 do13 do14 do15 di1 di2 di3 di4 di5 di6 di7 di8 di9 remote hold average value reset a. cal. start a. zero. cal. start remote range ch1 remote range ch2 remote range ch3 remote range ch4 remote range ch5
17 outline diagram (unit:mm) 3 4 5 6 7 2 alm ac temp. 1 ac250v t3.15a ?5 oxygen analyzer input inlet 9th digit 1: rc 1 /4 8: npt1/4 outlet out 170 152 131 110 4 141 s f e u n l external connection diagram 1 2 3 4 5 6 7 ac power supply e output to analyzer temperature alarm output + - exclusive zirconia o 2 sensor (to be purchased separately) for o 2 correction, the gas analyzer zpb can accept linearized 0 to 1v dc signal coming from analyzer calibrated 0 to 25% o 2 full scale. if the analyzer is not available, fuji can supply exclusive zirconia o 2 sensor model zfk. measuring method: zirconia system measurable component and measuring range: repeatability: within 0.5% of full scale linearity: within 1% of full scale zero drift: within 1% of full scale/week span drift: within 2% of full scale/week response time: approx. 20 seconds (for 90% response) measured gas fow rate: 0.5 0.25l / min remark: the zirconia system, due to its principle, may produce a measuring error due to rela - tive concentration versus the combustible o 2 gas concentration. also, a corrosive gas (so 2 of 250 ppm or more, etc.) may affect the life of the sensor. code symbols - 4 k f z y y 7 9 y 10 0 11 y 12 y 13 2 1 3 4 5 6 7 8 description 7 y y 9 b c measuring method zirconia method power supply 100 to 115v ac 50/60hz(standard) 200 to 240v ac 50/60hz(standard) 200 to 240v ac 50/60hz(ce mark) 1 8 gas inlet/outlet size rc 1 / 4 npt 1 / 4 gas inlet/outlet size: rc 1 / 4 or npt 1 / 4 power supply: rated voltage ; 100 to 115v ac or 200 to 240v ac rated frequency ; 50hz/60hz max. rated power ; 215va (during power on) 65va (during steady- state operation) enclosure: steel casing, for indoor application indication: temperature indication (led) temperature alarm output: contact output 1a contact, contact capacity 220v, 1a ac (resistive load) outer dimensions (h x w x d): 141 x 170 x 190mm mass {weight}: approx. 3kg finish color: munsell 5y 7/1 measurable component range o 2 oxygen 0 to 25vol%
zpb printed in japan caution on safety *before using this product, be sure to read its instruction manual in advance. international sales div sales group gate city ohsaki, east t ower , 1 1-2, osaki 1-chome, shinagawa-ku, t okyo 141-0032, japan http://www .fujielectric.com phone: 81-3-5435-7280, 7281 fax: 81-3-5435-7425 http://www .fujielectric.com/products/instruments/ information in this catalog is subject to change without notice.

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