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ice2qs03 quasi-resonant pwm controller never stop thinking. power management & supply datasheet,version 2.1, april 21, 2011
edition april 21, 2011 published by ? infineon technologies ag ? 81726 mnchen, germany ? infineon technologies ag 4/21/11. ? all rights reserved. attention please! the information given in this data sheet shall in no event be regarded as a guarantee of conditions or characteristics (?beschaffenheitsgarantie?). with respect to any examples or hints giv en herein, any typical values stated herein and/or any information regarding the application of the device, infineon technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation warranties of non-infringement of intellectual property rights of any third party. information for further information on technology, delivery terms and conditions and prices pl ease contact your nearest infineon technologies office ( www.infineon.com ). warnings due to technical requirements components may contain dangerous substances. for information on the types in question please contact your near est infineon technologies office. infineon technologies components may only be used in life-support devices or systems with the express written approval of infineon technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system, or to affect the safe ty or effectiveness of that device or system. life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. if they fail, it is reasonable to assume that the health of the user or other persons may be endangered. for questions on technology, delivery and prices please contact the infineon technologies offices in germany or the infineon technologies companies and representatives worldwide: see our webpage at http:// www.infineon.com coolmos ? , coolset ? are trademarks of infineon technologies ag. ice2qs03 ? revision history: april 21, 2011 datasheet previous version: 2.0 page17 test condition iout changed from 20ma to 10ma version 2.1 3 april 21, 2011 ice2qs03 typical application circuit quasi-resonant pwm controller product highlight ? active burst mode for low standby power ? digital frequency reduction for better overall system efficiency ? integrated power cell for ic self-power supply features ? quasiresonant operation till very low load ? active burst mode operation at light/no load for low standby input power (< 100mw) ? digital frequency reduction with decreasing load ? power cell for vcc pre-charging with constant current ? built-in digital soft-start ? foldback correction and cycle-by-cycle peak current limitation ? auto restart mode for vcc overvoltage protection ? auto restart mode for vcc undervoltage protection ? auto restart mode for openloop/overload protection ? latch-off mode for adjustable output overvoltage protection ? latch-off mode for short-winding protection description ice2qs03 is a quasi-resonant pwm controller optimized for off-line switch power supply applications such as lcd tv, crt tv and notebook adapter. the digital frequency reduction with decreasing load enables a quasi-resonant operation till very low load. as a result, the overall system efficiency is significantly improved compared to other conventional solutions. the active burst mode operation enables an ultra-low power consumption at standby mode with small and controllable output voltage ripple. based on the bicmos technology, the product has a wide operation range (up to 26v) of ic power supply and lower power consumption. the numerous protection functions give a full protection of the power supply system in failure situations. all of these make the ice2qs03 an outstanding controller for quasi-resonant flyback converter in the market. type package ice2qs03 pg-dip-8-6 85 ~ 265vac snubber c bus d r1 ~d r4 power cell gnd fb hv vcc zc gate cs power management digital process block active burst mode protection block current mode control control unit gate driver zero crossing detection current limitation ice2qs03 r cs tl431 optocoupler r b1 r b2 r c1 c c1 c c2 r ovs2 r ovs1 c vcc r vcc r zc2 r zc1 c zc d vcc w p w s w a d o c o l f c f v o c fb c ps c ds q1 quasi-resonant pwm controller ice2qs03 table of contents page version 2.1 4 april 21, 2011 1 pin configuration and functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1.1 pin configuration with pg-dip-8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1.2 package pg-dip-8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1.3 pin functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 2 representative block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 3 functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 3.1 vcc pre-charging and typical vcc voltage during start-up . . . . . . . . . . .7 3.2 soft-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 3.3 normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 3.3.1 digital frequency reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 3.3.1.1 up/down counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 3.3.1.2 zero crossing (zc counter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 3.3.2 ringing suppression time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 3.3.3 switch off determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 3.4 current limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 3.4.1 foldback point correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 3.5 active burst mode operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 3.5.1 entering active burst mode operation . . . . . . . . . . . . . . . . . . . . . . . . . .10 3.5.2 during active burst mode operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 3.5.3 leaving active burst mode operation . . . . . . . . . . . . . . . . . . . . . . . . . . .10 3.6 protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 4 electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 4.1 absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 4.2 operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 4.3 characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 4.3.1 supply section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 4.3.2 internal voltage reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 4.3.3 pwm section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 4.3.4 current sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 4.3.5 soft start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 4.3.6 foldback point correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 4.3.7 digital zero crossing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 4.3.8 active burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 4.3.9 protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 4.3.10 gate drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 5 outline dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 quasi-resonant pwm controller ice2qs03 pin configuration and functionality version 2.1 5 april 21, 2011 1 pin configuration and functionality 1.1 pin configuration with pg-dip- 8 pin symbol function 1 zc zero crossing 2 fb feedback 3 cs current sense 4 hv high voltage input 5 hv high voltage input 6 gate gate drive output 7 vcc controller supply voltage 8 gnd controller ground -6 1.2 package pg-dip-8 1 6 7 8 4 3 2 5 gnd zc fb cs vcc gate hv hv -6 figure 1 pin configuration pg-dip-8-6(top view) 1.3 pin functionality zc (zero crossing) at this pin, the voltage from the auxiliary winding after a time delay circuit is applied. internally, this pin is connected to the zero-crossing detector for switch-on determination. additionally, the output overvoltage detection is realized by comparing the voltage vzc with an internal preset threshold. fb (feedb ack) normally, an external capacitor is connected to this pin fo r a smooth voltage v fb . internally, this pin is connected to the pwm signal generator for switch-off determination (together with the current sensing signal), the digital signal processing for the frequency reduction with decreasing load during normal operation, and the active burst mode controller for entering active burst mode operation determination and burst ratio control during active burst mode operation. additionally, the open-loop / over-load protection is implemented by monitoring the voltage at this pin. cs (cu rrent sense) this pin is connected to the shunt resistor for the p rimary current sensing, externally, and the pwm signal generator for switch-off determination (together with the feedback voltage), internally. moreover, short- winding protection is realised by monitoring the voltage vcs during on-time of the main power switch. gate (gate drive output) this output signal drives the external main power switch, which is a power mosfet in most case. hv (hig h voltage) the pin hv is connected to the bus voltage, externally, and to the power cell, internally. the current through t his pin pre-charges the vcc capacitor with constant current once the supply bus voltage is applied. vcc (p ower supply) vcc pin is the positive supply of the ic. the operating r ange is between v vccoff and v vccovp . gnd (g round) this is the common ground of the controller. quasi-resonant pwm controller ice2qs03 representative block diagram version 2.1 6 april 21, 2011 2 representative block diagram 1 g2 1 g7 r sq latched protect r sq autorestart protect protection r fb 1 g3 25k o 2pf d1 & g1 & g5 1 g4 t beb & g6 active burst block fb c8 v fbeb c9 v fbbon c10 v fbboff c3 v zcrs c2 v zcovp delay t zcovp f sb osc active burst mode t count c1 v zcc zc up/down counter zc counter clk comparator soft-start ringing suppression count=7 v ref r s q g8 & g9 startup cell hv cs vcc gate drive g pwm pwm op current mode pwm comparator v pwm q voltage reference undervoltage lockout 18v 10.5 10us internal bias power management depl. coolmos ? t onmax c7 v fbzl c6 v fbzh c5 v fbr1 c4 v fbolp t olp_b regulation current limiting 10k o d2 leading edge blanking t leb 1pf foldback correction delay t cssw c13 v csb c14 v cssw c15 pwm control zero crossing gate drive gnd en c12 v vccovp t offmax otp gate figure 2 representative block diagram quasi-resonant pwm controller ice2qs03 functional description version 2.1 7 april 21, 2011 3 functional description 3.1 vcc pre-charging and typical vcc voltage du ring start-up in ice2qs03, a high voltage startup cell is integrated. as shown in figure 2, the start cell consists of a high voltage device and a controller, whereby the high voltage device is controlled by the controller. the startup cell provides a pre-charging of the vcc capacitor till vcc voltage reaches the vcc turned-on threshold v vccon and the ic begins to operate. once the mains input voltage is applied, a rectified volt age shows across the capacitor c bus . the high voltage device provides a current to charge the vcc capacitor c vcc . before the vcc voltage reaches a certain value, the amplitude of the current through the high voltage device is only determined by its channel resistance and can be as high as several ma. after the vcc voltage is high enough, the controller controls the high voltage device so that a constant current around 1ma is provided to charge the vcc capacitor further, until the vcc voltage exceeds the turned-on threshold v vccon . as shown as the time phase i in figure 3, the vcc voltage increase near linearly and the charging speed is independent of the mains voltage level. v vccon v vcc v vccoff t1 t t2 iiiiii figure 3 vcc voltage at start up the time taking for the vcc pre-charging can then be ap proximately calculated as: [1] where i vcccharge2 is the charging current from the startup cell which is 1.05ma, typically. exceeds the vcc voltage the turned-on threshold v vccon of at time t 1 , the startup cell is switched off, and the ic begins to operate with a soft-start. due to power consumption of the ic and the fact that still no energy from the auxiliary winding to charge the vcc capacitor before the output voltage is built up, the vcc voltage drops (phase ii). once the output voltage is high enough, the vcc capacitor receives then energy from the auxiliary winding from the time point t 2 on. the vcc then will reach a constant value depending on output load. 3.2 soft-start at the time t on , the ic begins to operate with a soft-start. by this soft-start the swit ching stresses for the switch, diode and transformer are minimised. the soft-start implemented in ice2qs03 is a digital time-based function. the preset soft-start time is 12ms with 4 steps. if not limited by other functions, the peak voltage on cs pin will increase step by step from 0.32v to 1v finally. t on 3691 2 0.32 0.49 0.66 0.83 1.00 vcs_sst (v) time(ms) figure 4 maximum current sense voltage during so ftstart 3.3 normal operation the pwm controller during normal operation consists of a digital signal processing circuit including an up/ down counter, a zero-crossing counter (zc counter) and a comparator, and an analog circuit including a current measurement unit and a comparator. the switch-on and -off time points are each determined by the digital circuit and the anal og circuit, res pectively. as input information for the switch-on determination, the zero-crossing input signal and the value of the up/down counter are needed, while the feedback signal v fb and the current sensing signal v cs are necessary for the switch-off determination. details about the full operation of the pwm controller in normal operation are illustrated in the following paragraphs. 3.3.1 digital frequency reduction as mentioned above, the digital signal processing circui t consists of an up/dow n counter, a zc counter and a comparator. these three parts are key to implement digital frequency reduction with decreasing load. in addition, a ringing suppression time controller is implemented to avoid mistriggering by the high frequency oscillation, when the output voltage is very low under conditions such as soft start or output short circuit . functionality of these parts is described as in the following. w 9 9 & |