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rev. aa1, 19may2011 page 1 / 13 www.power-one.com abc400-10xxg data sheet applications ? telecom, datacom, industrial equipment. features ? high efficiency up to 91% at 230vac ? universal ac input voltage range: 90264 vac ? active power factor correction ? over temperature, output overvoltage, overcurrent and short circuit protection ? low conducted and radiated emi (en 55022 cl a) ? safety approval to ul/csa/en/iec609501 ? high power density design: 16 w/in 3 ? compact size: 3.0 (w) x 1.5 (h) x 5.0 (l) inches ? rohscompliant description this is a compact and efficient series of acdc pow er supplies suited for telecom, datacom and many ot her applications. this family meets the international information technolo gy safety standards with the cemark for the europe an low voltage directive (lvd). their high efficiency allows a ve ry minimal power loss in end equipment, resulting i n higher reliability, ease of thermal management and regulatory approvals for an environmentally friendly end product. content 1 ordering information ............................. ...............2 2 overview......................................... ..............................2 3 absolute maximum ratings......................... ..........3 4 environmental and mechanical ..................... ....3 5 input specifications ............................. ...................3 5.1 input fuse ..................................... .......................4 5.2 inrush current ................................. ................4 5.3 input undervoltage............................ ...........4 5.4 power factor correction ........................ ...4 5.5 efficiency ..................................... .......................4 6 output specifications ............................ ................5 7 protection....................................... ............................8 7.1 overvoltage protection......................... .....8 7.2 current limitation............................. ..............8 8 power good signal ................................ ..................9 9 electromagnetic compatibility .................... .....9 9.1 immunity....................................... .........................9 9.2 emission....................................... .......................10 10 safety / approvals.............................. .................10 11 mechanical ...................................... ........................11 11.1 dimensions.................................... ...................11 11.2 connections ................................... ................13
rev. aa1, 19may2011 page 2 / 13 www.power-one.com abc400-10xxg data sheet 1 ordering information product family output power dash # outputs standard: 0 s-type: 1-9 vo-voltage rohs compliant abc400-10xx 400w - 1 0 12vdc / 24vdc / 48vdc g 2 overview the abc40010xxg is a high efficiency and high powe r density ac to dc power supply. it incorporates inte rleaved transition mode pfc converter and well proven twof et forward converter, providing increased system relia bility and high efficiency. with around 1m/s system air co oling, abc4001012g can delivery up to 360w continuous out put power and 408w for abc4001024g and abc4001048g vo vovo vo figure 1 : abc40010xxg block diagram
rev. aa1, 19may2011 page 3 / 13 www.power-one.com abc400-10xxg data sheet 3 absolute maximum ratings stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect longterm reliability, and cause permanent damage to the supply. parameter conditions / description min nom max unit v i maxc max continuous input continuous transient, 60 ms 264 300 vac vac 4 environmental and mechanical parameter conditions / description min nom max unit t a ambient temperature v i min to v i max , i o nom , i sb nom 10 +50 c t aext extended temp range derated output +50 +70 c t s storage temperature nonoperational 40 +85 c width 76.2 mm height 38.1 mm dimensions depth 127.0 mm m weight 0.5 kg 5 input specifications general condition: t a = 10 50 c unless otherwise noted. active fan air cooling required: 200 lfm (1 m/s) parameter conditions / description min nom max unit v i nom nominal input voltage 100 240 vac v i input voltage ranges normal operating ( v i min to v i max ) 90 264 vac i i max max input current 6.5 a rms i i p inrush current limitation v i nom =115vac, t = 25c (see figure 2) v i nom =230vac, t = 25c (see figure 3) 30 60 a p f i input frequency 47 50/60 63 hz pf power factor v i nom= =264vac, > 0.5 i o nom 0.9 w/va v i on turnon input voltage 1) ramping up 80 88 vac v i off turnoff input voltage 1) ramping down 72 80 vac v i nom =230vac, 0.5 i o nom , v o nom , t a = 25 c 89 efficiency v i nom =230vac, 1.0 i o nom , v o nom , t a = 25 c 90 % t hold holdup time after last ac zero point, v o within regulation, v i = 115 vac, p o nom 16 ms 1) the power supply is provided with a minimum hyster esis of 8 v during turnon and turnoff within the ranges.
rev. aa1, 19may2011 page 4 / 13 www.power-one.com abc400-10xxg data sheet 5.1 input fuse a slowblow 8a input fuses (5 20 mm) in series wi th live line inside the power supply protects against sever e defects. the fuse and a vdr form together with the input fil ter an effective protection against high input transients. 5.2 inrush current the acdc power supply exhibits an xcapacitance of only 1.47 f, resulting in a low and short peak current, when the supply is connected to the mains. the internal bulk capacitor will be charged through an power resistor which wil l limit the inrush current (see figure 2 and 3 ). figure 2: inrush current, v in = 115vac, 90 ch2: v in (250v/div), ch3 : i in (10a/div) figure 3: inrush current, v in = 230vac, 90 ch2: v in (250v/div), ch3 : i in (10a/div) 5.3 input under-voltage if the sinusoidal input voltage stays below the inp ut under voltage lockout threshold v i on , the supply will be inhibited. once the input voltage returns within the normal op erating range, the supply will return to normal operation a gain. 5.4 power factor correction power factor correction (pfc) is achieved by contro lling the input current waveform synchronously with the input voltage. a specified pfc controller is implemented in the in terleaved transition mode topology giving outstanding pfc res ults over a wide input voltage and load ranges. the inpu t current will follow the shape of the input voltage. 5.5 efficiency the high efficiency (see figure 4, 5 and 6 ) is achieved by using stateoftheart silicon power devices in con junction with interleaved transition mode pfc topology minim izing
rev. aa1, 19may2011 page 5 / 13 www.power-one.com abc400-10xxg data sheet switching losses. synchronous rectifiers on the out put reduce the losses in the high current output path f or abc4001012g . schottky diode and ultra fast diode are used as rec tifiers for abc4001024g and abc4001048g due to the high outpu t voltage level. figure 4 : efficiency vs. output power at 230vac, abc400101 2g figure 5 : efficiency vs. output power at 230vac, abc400102 4g figure 6 : efficiency vs. output power at 230vac, abc400104 8g 6 output specifications g eneral condition: t a = 10 +50 c unless otherwise noted. active fan air cooling required: 200 lfm (1 m/s) parameter conditions / description min nom max unit main output v o abc4001012g 12.0 vdc abc4001024g 24.0 vdc v o nominal output voltage 0.5 i o , t amb = 25 c abc4001048g 48.0 vdc 76.0 78.0 80.0 82.0 84.0 86.0 88.0 90.0 92.0 0 100 200 300 400 po (w) efficiency (%) 76.0 78.0 80.0 82.0 84.0 86.0 88.0 90.0 92.0 0 100 200 300 400 po (w) efficiency (%) 76.0 78.0 80.0 82.0 84.0 86.0 88.0 90.0 92.0 0 100 200 300 400 po (w) efficiency (%)
rev. aa1, 19may2011 page 6 / 13 www.power-one.com abc400-10xxg data sheet abc4001012g 50 50 mv abc4001024g 75 75 mv v o set output set point accuracy 0.5 i o , t amb = 25 c abc4001048g 150 150 mv abc4001012g 0 276 360 w abc4001024g 0 312 408 w p o nom nominal output power abc4001048g 0 312 408 w abc4001012g 0 23 30 a abc4001024g 0 13 17 a i o nom nominal output current abc4001048g 0 6.5 8.5 a abc4001012g 60 120 mvpp abc4001024g 80 240 mvpp v o pp output ripple voltage v o nom , i o nom , 20 mhz bw abc4001048g 150 480 mvpp abc4001012g 360 50 360 mv abc4001024g 720 80 720 mv dv o load load regulation v i = v i nom , 0 100 % i o nom abc4001048g 1440 130 1440 mv abc4001012g 360 80 360 mv abc4001024g 720 120 720 mv dv o line line regulation v i =v i min v i max abc4001048g 1440 150 1440 mv abc4001012g 0.6 0.25 0.6 v abc4001024g 1.2 0.45 1.2 v dv dyn dynamic load regulation i o = 50% i o nom , i o = 50 100% i o nom , di o /dt = 1 a/s, recovery within 5% of v o nom abc4001048g 2.4 0.7 2.4 v t rec recovery time 2 ms t delay turnon delay time required for output within regulation after intial application of ac input @90 vac 0 1 2 sec abc4001012g 20 ms abc4001024g 20 ms t rise turn on rise time v o = 1090% v o nom abc4001048g 30 ms abc4001012g 6600 f abc4001024g 3740 f c load capacitive loading abc4001048g 1870 f
rev. aa1, 19may2011 page 7 / 13 www.power-one.com abc400-10xxg data sheet figure 7 : turnon ac line 115 vac, full load (200 ms/div) ch1 : v o (10 v/div) ch2 : vin (100 v/div) figure 8 : turnon ac line 230 vac, full load (200 ms/div) ch1 : v o (10 v/div) ch2 : vin (100 v/div) figure 9 : turnoff ac line 115 vac, full load (10 ms/div) ch1 : v o (10 v/div) ch2 : vin (100 v/div) figure 10 : ac drop out 16ms (100 ms/div) ch1 : v o (10 v/div) ch2 : v in (100 v/div) figure 11 : ac drop out 30ms (500 ms/div), v o restart ch1 : v o (10 v/div) ch2 : v in (200 v/div) figure 12 : v o rise time at 115vac (20 ms/div) ch1 : v o (10 v/div)
rev. aa1, 19may2011 page 8 / 13 www.power-one.com abc400-10xxg data sheet figure 13 : load transient v o (500 s/div), 8.5a <> 17a 2a/ s ch1 : v o (200mv/div) ch2 : i o (5.0 a/div) figure 14 : load transient v o (1.0ms/div), 8.5a <> 17a, 2a/ s ch1 : v o (200 mv/div) ch2 : i o (5 a/div) 7 protection parameter conditions / description min nom max unit f input fuses (l only) not user accessible, time lag characteristic 8.0 a abc4001012g 14.0 16.0 vdc abc4001024g 28.0 32.0 vdc vo ov ov threshold abc4001048g 53 57 vdc abc4001012g 31.5 33.0 39.0 a abc4001024g 20.0 21.0 23.0 a i o lim current limit v i > 90 vac, 10 c rev. aa1, 19may2011 page 9 / 13 www.power-one.com abc400-10xxg data sheet figure 15 : output current limitation curve 8 power good signal the outok output gives a status indication of the converter and the output voltages. it can be used f or control functions such as data protection, central system monitoring or as a part of a selftesting system. connecting the outok as shown in figure 16 , vok <1.0 v indicates that the output voltage(s) of the convert er are within the range. note: using the potentiometer, the monitor level tr acks the programmed output voltage. in an error condition, if the output voltage is out of range due to overload or a n external overvoltage, vok will approach vp. the ou tput is formed by an npn transistor. the signal is isolated from the output. figure 16 : power good signal 9 electromagnetic compatibility 9.1 immunity note: most of the immunity requirements are derived from en 55024:1998/a2:2003. test standard / description criteria esd contact discharge en 6100042, level 2 a rf susceptibility en 6100043, level 3 a fast transient/burst en 6100044, level 3 b surge en 6100045, class 3 b rf conducted immunity en 6100046, class 3 a 0 20 40 60 80 100 120 -10 0 10 20 30 40 50 60 70 ambient temperature(c) io (%)
rev. aa1, 19may2011 page 10 / 13 www.power-one.com abc400-10xxg data sheet voltage dips and interruptions en 61000411 c magnetic fields en 6100048 a 9.2 emission test standard / description criteria conducted emission en55022 / cispr 22: 0.15 30 mhz, qp and avg, single unit class a 6 db margin radiated emission en55022 / cispr 22: 30 mhz 1 ghz, qp, single unit class a 6 db margin iec6100032, vin = 100 vac/ 60 hz, 100% load class a harmonic emissions iec6100032, vin = 240 vac/ 50 hz, 100% load class a voltage fluctuation and flicker en6100033 pass canadian communications radio interference ices003 na rules for unintentional radiations fcc part 15, sub partb na taiwan emi regulations bsmi: cns 13438 (95) na 10 safety / approvals maximum electric strength testing is performed in t he factory according to iec/en 60950, and ul 60950. inputtooutput electric strength tests should not be repeated in the field. powerone will not honor any warranty claims resul ting from electric strength field tests. parameter description / conditions min nom max unit agency approvals ul 609501 second edition csac22.2 no. 60950103 second edition iec 609501:2005 en 609501:2006 ce mark for lvd cb approval approved by independent body (see ce declaration) input / case basic input / output reinforced insulation safety rating output / case functional primary (l/n) to protective earth (pe) mm d c creepage / clearance primary to secondary according to safety standard mm input to case 2121 vdc input to output 4242 vdc electrical strength test output and signals to case 500 vdc
rev. aa1, 19may2011 page 11 / 13 www.power-one.com abc400-10xxg data sheet 11 mechanical 11.1 dimensions 19.05 2x 115 m3x0.5p thread hole for customer system mounting; mounting screw insert into psu chassis 5.0mm max. (2 holes on each side) figure 17 : side view 1 j1 j1-1 j2 j3 j1-5 j3-1 outside row 127 0.5 figure 18 : top view sn label i/o label 115 19.05 2x figure 19 : side view 2 note: a 3d step file of the power supply casing is available on request. air flow direction air flow direction
rev. aa1, 19may2011 page 12 / 13 www.power-one.com abc400-10xxg data sheet m3x0.5p thread hole for customer system mouting (4places on bottom side) a a section a-a 118.75 customer side mounting scerw insert into psu chassis 5.0mm max. 62.87 figure 20 : bottom view 2 38.1 0.5 76.2 0.5 figure 21 : front view
rev. aa1, 19may2011 page 13 / 13 www.power-one.com abc400-10xxg data sheet 11.2 connections pin name description input connector j1 j1 1 earth ac input earth j1 2 not fitted na j1 3 live ac input live j1 4 not fitted na j1 5 neutral ac input neutral output connector j2 j2outside row +vo +12v / +24v / +48v output j2inside row vo +12v / +24v / +48v output return signal connector j3 j3 1 vo sense output negative sense j3 2 +vo sense output positive sense j3 3 power good power good signal j3 4 power good return power good signal return mating parts ( cvilux or equivalent ) connector housing crimp terminal wire gauge j1 ci5105s0000 ci51t031be0 awg#18 j2 cp01110030 ( for abc4001012g) cp01100106hc awg#16 j3 ci3103s0000 ci31t021be0 awg#2228 copyright ? 2010 powerone inc. all rights reserved . words and logos that are identified as trademarks and/or service marks are, unless noted otherwise, the trademarks and service marks of powerone inc. in the u.s. and other countries. all other product or service name s are the property of their respective holders. pow erone products are protected under numerous u.s. and foreign paten ts and pending applications, maskwork rights, and c opyrights. powerone reserves the right to make cha nges to any products and services at any time without notice. p owerone assumes no responsibility or liability ari sing out of the application or use of any informati on, product, or service described herein except as expressly agreed to in w riting by powerone inc. 1. nuclear and medical applications powerone pr oducts are not designed, intended for use in, or au thorized for use as critical components in life sup port systems, equipment used in hazardous environments, or nuclear control systems without the express writ ten consent of the respective divisional president of powerone, inc. 2. technical revisions the appearance of products , including safety agency certifications pictured o n labels, may change depending on the date manufact ured. specifications are subject to change without notice .

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