number GS-12-547 type product specification title page revision 1 of 8 d authorized by date 0.8mm bergstak? product specification matthew cheong 30 mar 10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 1.0 objective this specification defines the performance, tes t, quality and reliability requirements of 0.8mm pitch bergstak? product. 2.0 scope this specification is applicable to the termination c haracteristics of 0.8mm pitch bergstak? family of products, with 30 uin/ 0.76 um palladium-nickel plat ing, which provides elec trical connections between parallel mounted boards. 3.0 general this document is composed of the following sections: paragraph title 1.0 objective 2.0 scope 3.0 general 4.0 applicable documents 4.1 standards and specifications 5.0 requirements 5.1 qualification 5.2 material 5.3 finish 5.4 design and construction 5.5 rating 6.0 performance 6.1 performance 6.2 test methods 6.3 test sequence 4.0 applicable documents 4.1 standards and specifications 4.1.1 mil-std-202: test methods for elec tronic and electrical component parts. 4.1.2 mil-std-1344: test methods for electronic connectors. 4.1.3 eia 364: electronic connector/socket test proc edures including environmental classifications. 4.1.4 qq-n-290: nickel plating. 4.1.5 qq-n-533: becu strip. 4.1.6 mil-g-45204: gold plating electrodeposited 4.1.7 mil-c-45662: calibration system requirements pdm: rev:d released . status: printed: apr 27, 2010
number GS-12-547 type product specification title page revision 2 of 8 d authorized by date 0.8mm bergstak? product specification matthew cheong 30 mar 10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 5.0 requirements 5.1 qualification connectors furnished under this s pecification shall be capable of meeting the qualification test requirements specified herein. 5.2 material 5.2.1.1 housing: all housing materials shall be high te mperature plastic, rated flame retardant 94v-0 in accordance with ul-94. 5.2.2 receptacle terminal: beryllium copper 5.2.3 plug terminal: brass. 5.2.4 metal cap: stainless steel. 5.2.5 hold down: brass. 5.3 finish the finish for applicable components shall be specified in product drawings with plating area, plating material and plating thickness. 5.4 design and construction the connector shall be a multi-piece assembly having tw o rows of contacts with surface mount solder- tail terminations for installation on printed wiring board. 5.5 rating voltage rating 100v ac current rating 0.8a max. temperature rating -40c ~ 125c 6.0 performance unless otherwise specified, the performance of connectors given in the attached list shall satisfy the values specified in table 6.1. the performance test shall follow the test method and the test sequence given in table 6.2 & 6.3 under the environmental conditions list ed below. all connectors to be tested shall be free of defects such as burr, flaw, void, blister etc. wh ich will affect the life and application of connectors. ? temperature ---------- 15c ~ 35c ? humidity ---------------- 25% ~ 85% ? pressure --------------- 86 ~ 106kpa pdm: rev:d released . status: printed: apr 27, 2010
number GS-12-547 type product specification title page revision 3 of 8 d authorized by date 0.8mm bergstak? product specification matthew cheong 30 mar 10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.1 performance table 6.1 test item requirements 6.1.1 visual examination product shall meet the requirements of product drawings. visual examination performed under 10x magnification. parts should be free from blistering, discoloration, cracks, etc electric requirements 6.1.2 low level contact resistance(llcr) initial --------------- 30 m ? maximum after test ---------- 50 m ? maximum 6.1.3 dielectric withstanding voltage no evidence of arc-cover, insulation breakdown or leakage current in excess of 1 ma. 6.1.4 insulation resistance 1000 m ? minimum 6.1.5 current rating temperature rise above ambient shall not exceed 30c with all contacts powered at 0.8a mechanical requirements 6.1.6 vibration no discontinui ty greater than 1 microsecond 6.1.7 shock no discontinuity greater than 1 microsecond 6.1.8 mating force 0.9n (90 gramf) maximum per contact. 6.1.9 un-mating force 0.1n ( 10 gramf) minimum per contact. 6.1.10 durability initial --------------- 30 m ? maximum after test ---------- 50 m ? maximum 6.1.11 solderability solder coverage ---------- 95% minimum 6.1.12 resistance to solder heat no evidence of physical or mechanical damage. 6.1.13 contact retention forc e 1n minimum per contact. 6.1.14 reseating manually unplug/replug the mated connector assembly. environmental requirements 6.1.15 thermal shock initial --------------- 30 m ? maximum after test ---------- 50 m ? maximum 6.1.16 temperature life initial --------------- 30 m ? maximum after test ---------- 50 m ? maximum 6.1.17 cyclical humidity & temperature initial --------------- 30 m ? maximum after test ---------- 50 m ? maximum 6.1.18 mixed flow gas initial --------------- 30 m ? maximum after test ---------- 50 m ? maximum 6.1.19 thermal disturbance initial --------------- 30 m ? maximum after test ---------- 50 m ? maximum pdm: rev:d released . status: printed: apr 27, 2010
number GS-12-547 type product specification title page revision 4 of 8 d authorized by date 0.8mm bergstak? product specification matthew cheong 30 mar 10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.2 test methods table 6.2 test item test methods 6.2.1 visual examination visually and functi onally inspected. under 10x magnification. 6.2.2 low level contact resistance(llcr) figure 1 eia-364-23 test method of connection as figure 1. test current ---------------- 100 ma maximum open circuit ---------------- 20 mv maximum number of readings ------ 100 separable contact interface minimum or 3 connectors whichever is greater 6.2.3 dielectric withstanding voltage eia-364-20 method b, test condition i test voltage ---------------- 500 vrms ac duration --------------------- 1 minute measure between adjacent terminals of mated connectors. number of readings ------ 30 (10 readings per connector set) 6.2.4 insulation resistance eia-364-21 test voltage ---------------- 500 v dc duration --------------------- 1 minute measure between adjacent terminals of mated connectors. number of readings ------ 30 (10 readings per connector set) 6.2.5 current rating eia-364-70 ambient still air ------------- 25c all contact powered ------- 0.8a 6.2.6 vibration eia-364-28 test condition v, letter d frequency ------------------ 50 to 2000 hz power spectral density -------- 0.1 g 2 /hz overall rms g ---------------- 11.95 duration --------------------- 1 1/2 hours in each of three mutually perpendicular axes (4 1/2 hours total). pdm: rev:d released . status: printed: apr 27, 2010
number GS-12-547 type product specification title page revision 5 of 8 d authorized by date 0.8mm bergstak? product specification matthew cheong 30 mar 10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.2.7 shock eia-364-27, test condition a accelerated velocity ----- 490 m/s 2 (50g). waveform ------------------ half-sine shock pulse. duration -------------------- 11 msec. velocity change ----------- 11.3 feet per second number of cycles --------- 18 6.2.8 mating force eia-364-13 operating speed ---------- 25 mm/minute no lubrication and utilize free-floating fixture. number of connectors -------- 5 mated pair 6.2.9 un-mating force eia-364-13 operating speed ---------- 25 mm/minute no lubrication and utilize free-floating fixture. number of connectors -------- 5 mated pair 6.2.10 durability eia-364-09 operating speed ---------- 25 mm/minute number of cycles ------------- 100 pre-conditioning cycles ------ 25 6.2.11 solderability for leaded: solder temperature ------- 230 5c. immersion duration ------- 3 0.5 seconds flux immersion ------------ 5 to 10 seconds flux and solder material are defined in mil-std-202, method 208 for non- leaded: solder temperature ------- 260 5c. immersion duration ------- 3 0.5 seconds flux immersion ------------ 5 to 10 seconds flux and solder material are defined in mil-std-202, method 208 6.2.12 resistance to solder heat for leaded: peak temperature --------- 240 5c. duration --------------------- 10 seconds for non- leaded: peak temperature --------- 260 5c. duration --------------------- 10 seconds 6.2.13 contact retention force operating speed ---------- 25 mm/minute number of readings ------ 30 (10 readings per connector set) 6.2.14 reseating perform 3 cycles mate/unmate 6.2.15 thermal shock eia-364-32 method a temperature range ------- -40 +0/-5c to 125 +5/-0c time at temperature extremes ----- 30 minutes test duration (a-4) --------- 10 cycles transfer time ---------------- 5 minutes maximum pdm: rev:d released . status: printed: apr 27, 2010
number GS-12-547 type product specification title page revision 6 of 8 d authorized by date 0.8mm bergstak? product specification matthew cheong 30 mar 10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.2.16 temperature life eia-364-17 method a, test condition 4 temperature --------------- 105 5c. duration condition d ---- 1000 hours. plug & receptacle to remain ma ted without electrical load. llcr measured @ initial, 250 and 1000 hours pre-conditioning temperature ----- 105 5c pre-conditioning duration ----------- 120 hours 6.2.17 cyclical humidity & temperature eia-364-31, method iii (omit step 7b) temperature and humidity are listed figure 2. duration --------------------- 10 cycles. 6.2.18 mixed flow gas eia-364-65, class iia temperature: 30c relative humidity: 70% concentration: h 2 s 10 ppb no 2 200 ppb cl 2 10 ppb so 2 100 ppb test duration: 1) 7days unmated (both halves are exposed to gas) and 7days mated 2) 14days mated **test group 10 is only applicable to parts with 30u gxt. 6.2.19 thermal disturbance eia-364-1000 table 4, test group 4 cycle the mated connectors between 15 3c and 85 3c as measured on the part. ramps should be a minimum of 2c per minute, and dwell times should insure that the contacts reach the temperature extremes (a minimum of 5 minutes). humidity is not controlled. perform 10 cycles. pdm: rev:d released . status: printed: apr 27, 2010
number GS-12-547 type product specification title page revision 7 of 8 d authorized by date 0.8mm bergstak? product specification matthew cheong 30 mar 10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 7.0 qualification test matrix table 7.1 test group test item section 1 2 3 4 5 6 7 8 9 10 visual examination 6.1.1 1 1 1 11 1 3 1 3 1 3 1 1 1 1 low level contact resistance (llcr) 6.1.2 2 5 7 9 2 4 6 8 10 3 10 2 4 6 8 10 2 4 6 8 2 4 6 8 10 12 2 4 6 8 10 12 14 dielectric withstanding voltage 6.1.3 3 11 insulation resistance 6.1.4 4 10 current rating 6.1.5 12 vibration 6.1.6 7 shock 6.1.7 9 mating force 6.1.8 2 5 8 un-mating force 6.1.9 4 6 9 durability pre-conditioning 6.1.10 6 3 3 3 3 3 durability 6.1.10 7 solderability 6.1.11 2 resistance to solder heat 6.1.12 2 contact retention force 6.1.13 2 reseating 6.1.14 9 7 11 13 thermal shock 6.1.15 5 temperature life pre- conditioning 6.1.16 5 5 5 temperature life 6.1.16 5 cyclical humidity & temperature 6.1.17 8 7 mixed flowing gas 7 days unmated 6.1.18 7 mixed flowing gas 7 days mated 6.1.18 9 mixed flowing gas 14 days mated 6.1.18 7 thermal disturbance 6.1.19 9 11 number of samples 3/3 3 5 3 3 3 3 3 3 5 pdm: rev:d released . status: printed: apr 27, 2010
number GS-12-547 type product specification title page revision 8 of 8 d authorized by date 0.8mm bergstak? product specification matthew cheong 30 mar 10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 8.0 record retention revision record rev page description ecr # date 1 all initial preliminary -- 12 feb 08 2 change test sequence group i adding cyclical humidity & temp/removing temp life pre-conditioning -- 12 feb 08 a b c d all 5 3-4 2 initial release addition of temperature for lf parts to section 6.2.11 & 6.2.12 current rating, change to 0. 8a, section 6.1.5 & 6.2.5 update section 5.5, temperature rating -40c ~ 125c s08-0033 s08-0332 s09-0329 s10-0070 1 apr 08 8 oct 08 28 oct 09 30 mar 10 pdm: rev:d released . status: printed: apr 27, 2010
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