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cat.no. q104?e1?1b V600-HAR91/92/ham91 v600 id systems catalog
1 features of intelligent flag/intelligent flag ii upgrade production lines with surprising ease 1. easy to use like a sensor simply operate the amplifier switches to select the mode and to set transmission settings. program- ming is not necessary as was the case with con- ventional id models. 2. no need to be concerned about mechanical troubles or component life flag codes can be overwritten through wireless transmission, which is unique to the id system. no need to be concerned about mechanical troubles or component life because there are no mechani- cal parts like cylinders which are provided for older mechanical flags. 3. precise installation not required with the long transmission distance of 65 mm max., accurate positioning as required for older sensors is not necessary. furthermore, there is no need to be concerned about mutual interference during installation. 4. minimal investment for high-level line construc- tion previously, it was necessary to make as many me- chanical flags as the number of models (for exam- ple: 256 flags for 256 models). with the intelligent flags, however, one data carrier can distinguish 256 types. type flags sensors mechanical flags 256 pieces 8 pieces intelligent flags 1 piece 1 piece 5. saves space a single r/w head of the intelligent flag is equiva- lent to eight sensors and that of the intelligent flag ii is equivalent to sixteen sensors. accordingly, the space required for flags is largely reduced due to the use of a single data carrier. 6. wide variation the optimum data carrier can be selected out of the v600-series data carriers depending on the application. besides which, the intelligent flag can be connected to an existing line where v600-se- ries data carriers can be used. 7. provided with a verification function the intelligent flag is provided with a verification function that is designed to collate the data read from the data carrier with the preset data. with this function, the intelligent flag can be easily used for various applications such as automatic line switching or an id room access control system. 8. communications control with only an input unit, such as one from a programmable controller the intelligent flag ii saves wiring effort and makes it possible with a 16-point input unit, such as one from a programmable controller, to per- form the communications control of the intelligent flag ii . 9. highly reliable data communications highly reliable data communications are ensured with the parity-check output of the intelligent flag ii , which includes parity-check results of 16-bit data to easily check for the disconnection and incorrect connection of the communications line and noise interference during communica- tions.
2 technical guide intelligent flag ii has more advanced functions output used like sensor output the conventional intelligent flag reads data from the data carrier and outputs the data for a time that can be set to 10 ms, 50 ms, or continuous, the period of which may be less than the period the data carrier is within the trans- mission area. the intelligent flag ii reads data from the data carrier and outputs the data for the whole period the data carrier is within the transmission area plus the output off-delay time that can be set to 10 ms, 50 ms, or 500 ms. position of data carrier normal output of intelligent flag on off normal output of intelligent flag ii on off outside trans- mission area within transmission area outside trans- mission area outside trans- mission area data output time data output time t 1 m sec t 1 m sec t 2 ms off-delay time t 2 ms off-delay time within transmis- sion area wiring saving mode the intelligent flag ii has 19 output lines, which are an error output line, strobe output line, parity-check output line, and 16 data output lines, and also has two output modes. the intelligent flag ii in mode 2 saves wiring man-hours and makes it possible for a single in- put unit, such as one from a programmable control- ler, to perform the 16-bit communications control of the intelligent flag ii unless all 16 bits are set to 0 or 1. parity-check output the parity-check output line of the intelligent flag ii makes it possible to easily check for the disconnection and incorrect connection of the line between the intel- ligent flag ii and input unit and noise interference during communications. the parity-check output of the intelligent flag ii will be off if the number of its data output lines turned on is even and on if the number of its data output lines turned on is odd.
3 the construction of an advanced line and system is possible with the intelligent flag or intelligent flag ii at a mini- mal cost. the following are typical application examples, each in which the intelligent flag or intelligent flag ii is used. 8-bit intelligent flag ideal for a wide variety of applications product distinction the system is designed to distinguish different prod- ucts by reading their codes. with the V600-HAR91, the read data is output in parallel for easy distinc- tion. the v600-ham91 allows the data to be over- written freely and can easily cope with changes in product types. when used in combination with the programmable controller and a display, the system facilitates on-site line distribution or status confirma- tion. v600-d23p71 data carrier v600-hs63 sensor hanger V600-HAR91 amplifier cqm1 nt20s line control production process control the system is designed to read product codes and process completion flags from the data carrier in order to check each process and perform the desig- nated tasks. when the tasks in the process are completed, the process completion flag is turned on (writing ?1?). the v600-ham91 allows overwrit- ing of each bit with an independent meaning as- signed to each one of the 8 bits. process c process b v600-hs63 sensor nt600 cqm1 v600-ham91 amplifier v600-d23p61 data carrier process d data carrier memory address 00xx type code process e process d process c process b process a process completion flag bit 0 room access control it is costly and takes up much space to provide a personal computer control system that unlocks the door only for those with a special registered code. room access control can be realized more easily and at a lower cost by forming a system in which the v600-ham91 is connected to a compact pro- grammable controller or sensor controller. the veri- fication function, if used in the system, will allow easy distinction between the preset code registered on the door side and the code registered on the data carrier carried by the dc holders, resulting in a more simplified system configuration. v600-d23p71 data carrier reading the code v600-hs63 sensor v600-ham91 matching the output s3d2 compact pc sensor controller lock control (on/off)
4 16-bit intelligent flag product distinction with electronic kanban the v600-har92 reads each product code to display it in alphanumeric characters within four characters on the display unit as an electronic kanban, thus reduc- ing the number of paper sheets used for production process control and careless mistakes. reading the type code (kanban data) m7e display of type code (electronic kanban) v600-hs63 sensor v600-d23p66 data carrier v600-har92 amplifier product quality control for conforming to iso and gmp requirements and in consideration of product liability the v600-har92 handles the product codes, product inspection data, and production process data of a vari- ety of products, thus making it possible to manufac- ture the products efficiently while referring to the prod- uct inspection data and ensuring improvements in product quality control. two v600-ham91 amplifiers v600-d23p61 data carrier complex inspection unit writing the inspection results reading the type code v600-har92 amplifier v600-hs63 sensor distinction of different products the v600-har92 in mode 2 saves wiring effort and makes it possible for a 16-point input unit to perform the 16-input communications control of the v600-har92 via a unit saving wiring, and is ideal for the distinction of the different products on a belt con- veyor line. programmable controller wiring-saving device: 16-point b7a link terminals v600-har92 amplifier v600-hs63 sensor v600-d23p71 data carrier and v600-a84 dedicated folder
5 16-bit intelligent flag ii and 8-bit intelligent flag are ideal for a greater variety of applications products and main functions products omron ? s v600-series id system intelligent flags 8-bit intelligent flag 16-bit intelligent flag ii 8-bit amplifier for read data output: V600-HAR91 8-bit amplifier with versatile functions: v600-ham91 16-bit amplifier for read data output: v600-har92 main functions functions V600-HAR91 v600-ham91 v600-har92 data reading 8 bits yes yes (yes) 16 bits yes data writing 8 bits (1 byte), block yes 1 bit (on or off), independent yes verification of read data with set data yes parity-check code output yes wiring saving mode yes ideal combinations the construction of an advanced line and system is possible with the intelligent flag or intelligent flag ii at a mini- mal cost. the following lists the intelligent flag or intelligent flag ii that will operate the most efficiently for a given application.
6 list of application examples application data process model page v600- har91 v600- ham91 v600- har92 general- purpose id sys- tem product 256 types/8 bits max. writing of product data yes (yes)* 8 distinction reading of product data yes 257 types/9 bits min. writing of product data (yes) two units yes reading of product data yes kanban alphanumeric characters writing of kanban data yes 9 3 to 4 digits (12 to 16 bits) reading of kanban data yes product distinction and production a total of 8 bits max. example: distinction of 16 types of products/4 bits max. writing of product data and resetting of production process control data yes (yes)* 11 process production process control reading of product data yes (yes) control of 4 processes/4 bits max. writing of production process completion flag yes reading of all data (product data and production process control data) yes a total of 16 bits max. example: distinction of 256 types of products/8 writing of product data write and resetting of production process control data yes (yes)* 12 bits max. reading of product data yes production process control of 8 processes/8 writing of production process completion flag yes 8 processes/8 bits max. reading of all data (product data and production process control data) yes example: distinction of 128 types of products/7 writing of product data and resetting of production process control data yes (yes)* 13 bits max. reading of product data yes production process control of 9 processes/9 writing of production process completion flag yes 9 processes/9 bits max. reading of all data (product data and production process control data) yes
7 application page model process data application page general- purpose id sys- tem v600- har92 v600- ham91 v600- har91 process data product distinction and a total of 8 bits max. example: distinction of 8 types of writing of product data and resetting of product quality control data yes (yes)* 14 production products/3 bits max. reading of product data yes quality control product quality control of 5 processes/5 bits max. writing of product quality control data (accepted or rejected) yes reading of all data (product data and product quality control data) yes a total of 16 bits max. example: distinction of 256 types of writing of product data and resetting of product quality control data yes (yes)* 15 products/8 reading of product data yes bits max. production process control of writing of product quality control data (accepted or rejected) yes control of 8 processes/8 bits max. reading of all data (product data and product quality control data) yes example: distinction of 128 types of writing of product data and resetting product quality control data yes (yes)* 16 products/7 reading of product data yes bits max. production process control of writing of product quality control data (accepted or rejected) yes control of 9 processes/9 bits max. reading of all data (product data and product quality control data) yes note: *when other data is written simultaneously.
8 applications of intelligent flag or intelligent flag ii according to the process product distinction processes bit data. used as a mechanical flag. number of product types to distinguish: 256 or less example: 256 types example: 16 types example: address 0003h 8 bits used for product data 4 bits unused 8 bits used for product data 4 bits used for product data example: address 0003h address upper digit lower digit set 1. to write product data: use the v600-ham91 and set the address to 0003h. 2. to read product data from each process: use the V600-HAR91. if the address is set to 0003h, 8 bits will be read. number of product types to distinguish: 257 or more (64,000 max.) example: 1,024 types 10 (8 + 2) bits are used for product data area (1,024 types) example: address 0021h 6 bits unused example: address 0020h first unit 16th unit address upper digit lower digit set address upper digit lower digit set 1. to write product data: use the conventional id system or two v600-ham91 units. the address of each unit must be unique (e.g., set the address of a unit to 0020h and the address of the other unit to 0021h). 2. to read product data from each process: use the v600-har92. if the address is set to 0020h, the 16 bits of 0020h and 0021h will be read.
9 product distinction processes kanban data in alphanumeric characters. with a maximum of 4 digits (16 bits). 1. to write kanban data: use the conventional id system. example: 000 to 999 0000 to ffff 2. to read kanban data: use the v600-har92 and set the address to 0010h. example: address 0011h example: address 0010h m7e to read and convert bit data to alphanumeric characters for display. address upper digit lower digit set
10 utilization of conventional id system the conventional id system can be used with the intelligent flag ii . the use of the id system varies with the proximity system or application. ? host: personal computer or serial interface unit with rs-232c or rs-422 example: serial host interface id controller ? no host example: idsc-c1d -a id controller v600-h v600-cd1d-v2 v600-h v600-ca1a/ca2a pt idsc ? host: programmable controller example: dedicated id sensor unit ? on-site operation with no host example: hand-held id controller v600-cb-s hand- held id controller v600-h c200h-ids01-v1 v600-h ? example: parallel host interface id controller v600-h v600-ca8a/ca9a
11 production process control production process control with bit data and product inspection data. used as a mechanical flag to distinguish products and will set a bit to 1 when a process is completed without error. application 1 no. of product types + no. of processes: 8 bits or less example: 16 product types and 4 processes example: 4 product types and 6 processes example: address 0005h completion of process 2 completion of process 1 product data area: 4 bits (16 types of products max.) production process control data area: 4 bits (4 processes max.) example: address 0005h example: 4 types of products and 6 processes completion of process 2 completion of process 1 completion of process 3 product data area: 2 bits (4 types of products max.) production process control data area: 6 bits (6 processes max.) address upper digit lower digit set 1. to write product data and reset product quality control data (set to 0): use v600-ham91 units and set the address of each unit to 0005h. 2. to read product data from each process: use V600-HAR91 units and set the address of each unit to 0005h. 3. to read a process completion flag from each completed process: use V600-HAR91 units and set the address each unit to 0005h. a single V600-HAR91 can be used to read product data from each process and a process completion flag from each completed process if they are executed at the same station. 4. to write a process completion flag to each completed process. (a single bit is written by the v600-ham91 for each process in bit set mode.): use v600-ham91 units and set the address of each unit to 0005h. a single v600-ham91 can be used to read a process completion flag from each completed process and write a process completion flag to each completed process if they are executed at the same station. 5. to read all data (product data and product quality control data) at the final process: use the V600-HAR91 and set the address to 0005h. process 1 process 2 process 3 process 4
12 application 2 no. of product types + no. of processes: between 8 and 16 bits no. of product types: 8 bits (256 types) or less and no. of processes: 8 bits (8 processes) or less example: 256 product types and 8 processes first unit second unit example: address 0051h completion of process 4 completion of process 3 completion of process 2 completion of process 1 product data area: 8 bits (256 types of products max.) production process con- trol data area: 8 bits (8 processes max.) example: address 0005h address upper digit lower digit set address upper digit lower digit set 1. to write product data and reset production process control data (set to 0): use the conventional id system or two v600-ham91 units. the address of each unit must be unique (e.g., set the address of a unit to 0050h and the address of the other unit to 0051h). 2. to read product data from each process: use V600-HAR91 units and set the address of each unit to 0051h. 3. to read a process completion flag from each completed process: use V600-HAR91 units and set the address each unit to 0050h. a single v600-har92 can be used to read product data from each process and a process completion flag from each completed process if they are executed at the same station, in which case 0050h will be used. 4. to write a process completion flag to each completed process. (a single bit is written by the v600-ham91 for each process in bit set mode.): use v600-ham91 units and set the address of each unit to 0050h. a single v600-ham91 can be used to read a process completion flag from each completed process and write a process completion flag to each completed process if they are executed at the same station, in which case set the address to 0050h. 5. to read all data (product data and product quality control data) at the final process: a total of 16 bits is read simultaneously.
13 application 3 no. of product types + no. of processes: 16 bits or less no. of product types: 7 bits (128 types) or less and no. of processes: 9 bits (9 processes) or more example: 8 product types and 13 processes first unit second unit non-completion of process 4 completion of process 3 product data area: 3 bits (8 types of products max.) production process control data area: 13 bits (13 processes max.) example: a process error will re- sult if an object goes to process 5 without completing process 4. completion of process 2 completion of process 1 example: address 0051h example: address 0050h address upper digit lower digit set address upper digit lower digit set 1. to write product data and reset production process control data (set to 0): use the conventional id system or two v600-ham91 units. the address of each unit must be unique (e.g., set the address of a unit to 00a0h and the address of the other unit to 00a1h). 2. to read product data from each process: use V600-HAR91 units and set the address of each unit to 00a1h. 3. to read a process completion flag from each completed process: use V600-HAR91 units and set the address of each unit for processes 1 to 8 to 00a0h and the address of each unit for processes 9 to 13 to 00a1h. a single v600-har92 can be used to read product data from each process and a process completion flag from each completed process if they are executed at the same station, in which case 00a0h will be used. 4. to write a process completion flag each for all completed process. (a single bit is written by the v600-ham91 for each process in bit set mode.): use v600-ham91 units and set the address of each unit for processes 1 to 8 to 00a0h and the address of each unit for processes 9 to 13 to 00a1h. 5. to read all data (product data and product quality control data) at the final process: a total of 16 bits is read simultaneously. use v600-har92 units and set the address of each unit to 00a0h. note: if process completion flags are written to more than nine processes, set the address of each unit for the first eight processes to 0010h and the address of each unit for the succeeding processes to 0011h, for example. process 1 process 2 process 3 process 4 process 5 process 6
14 product quality control product quality control with bit data and product inspection data. used as a mechanical flag to distinguish products and will set an ac- cepted or rejected flag when a product inspection is completed. application 1 no. of product types + no. of processes: 8 bits or less example: 8 product types and 5 inspection processes inspection 5: accepted inspection 4: accepted inspection 3: rejected inspection 2: accepted inspection 1: accepted address 00b1h product data area: 3 bits (8 types of products max.) inspection data area: 5 bits (5 processes max.) address upper digit lower digit set 1. to write product data and reset inspection data area (set 0): use the v600-ham91 and set the address to 00b1h. 2. to read product data from each inspection process. (an inspection varies with the type of product.): use V600-HAR91 units and set the address of each unit to 00b1h. 3. to read the inspection result from the previous process. (this is effective when a product must not go to the next process until the product finishes an inspection at the previous process.): use V600-HAR91 units and set the address of each unit to 00b1h. a single V600-HAR91 can be used to read product data from each inspection process and the result of inspec- tion from the previous process if they are executed at the same station. 4. to write the inspection result at each stage (1 for accepted and 0 for rejected) (a single bit is written by the v600-ham91 for each process in bit set mode.): use v600-ham91 units and set the address of each unit to 00b1h. a single v600-ham91 can be used to read product data from each inspection process, read the result of in- spection from the previous process, and write the result of inspection at each process if they are executed at the same station. 5. to read all data (product data and product inspection data) at the final process: use the V600-HAR91 and set the address to 00b1h. inspection process 1 inspection process 2 inspection process 3 inspection process 4 inspection process 5 final inspection process
15 application 2 no. of product types + no. of processes: 16 bits or less no. of product types: 8 bits (256 types) or less and no. of processes: 8 bits (8 processes) or less example: 256 product types and 8 processes first unit second unit example: address 00a1h example: address 00a0h inspection processes 1 to 4 have been finished without any problems product data area: 8 bits (256 types of products max.) inspection data area: 8 bits (8 processes max.) address upper digit lower digit set address upper digit lower digit set 1. to write product data and reset inspection data area (set 0): use the conventional id system or two v600-ham91 units. the address of each unit must be unique (e.g., set the address of a unit to 00a0h and the address of the other unit to 00a1h). 2. to read product data from each inspection process. (an inspection varies with the type of product.): use V600-HAR91 units and set the address of each unit to 00a1h. 3. to read the inspection result from the previous process. (this is effective when a product must not go to the next process until the product finishes an inspection at the previous process.): use V600-HAR91 units and set the address of each unit to 00a1h. a single v600-har92 can be used to read product data from each inspection process and the result of inspec- tion from the previous process if they are executed at the same station, in which case set the address to 00a0h. 4. to write the inspection result at each stage (1 for accepted and 0 for rejected) (a single bit is written by the v600-ham91 for each process in bit set mode.): use v600-ham91 units and set the address of each unit to 00a1h. a single v600-ham91 can be used to read product data from each inspection process, read the result of in- spection from the previous process, and write the result of inspection at each process if they are executed at the same station. 5. to read all data (product data and product inspection data) at the final process. (a total of 16 bits is read simultaneously.): use the v600-har92 and set the address to 00a0h.
16 application 3 no. of product types + no. of processes: 16 bits or less no. of product types: 7 bits (128 types) or less and no. of processes: 9 bits (9 processes) or more example: 16 product types and 12 processes first unit second unit example: address 00fah example: address 00fbh inspection processes 1 to 7 have been finished without any problems product data area: 4 bits (16 types of products max.) inspection data area: 12 bits (12 processes max.) address upper digit lower digit set address upper digit lower digit set 1. to write product data and reset inspection data area (set 0): use the conventional id system or two v600-ham91 units. the address of each unit must be unique (e.g., set the address of a unit to 00fah and the address of the other unit to 00fbh). 2. to read product data from each inspection process. (an inspection varies with the type of product.): use V600-HAR91 units and set the address of each unit to 00fbh. 3. to read the inspection result from the previous process. (this is effective when a product must not go to the next process until the product finishes an inspection at the previous process.): use v600-har92 units and set the address of each unit for inspection processes 1 to 8 to 00fah and the address of each unit for processes 9 to 12 to 00fbh. a single v600-har92 can be used to read product data from each inspection process and the result of inspec- tion from the previous process if they are executed at the same station, in which case set the address to 00fah. 4. to write the inspection result at each inspection process (1 for accepted and 0 for rejected) (a single bit is written by the v600-ham91 for each process in bit set mode.): use v600-ham91 units and set the address of each unit for inspection processes 1 to 8 to 00fah and the address of each unit for processes 9 to 12 to 00fbh. 5. to read all data (product data and product inspection data) at the final process. (a total of 16 bits is read simultaneously.): use the v600-har92 and set the address to 00fah. note: for example, set the address of each v600-ham91 unit for the first eight processes to 00fah and the ad- dress of each v600-ham91 unit for the succeeding processes to 00fbh if product inspection data is writ- ten to more than nine inspection processes. the v600-ham91 in bit set mode makes it possible to easily write the result of inspection to one bit only. if the result of inspection is rejected, the data will be 0 or cleared by the v600-ham91 in bit clear mode.
17 intelligent flag ii v600-har92 a 16-bit electronic flag provides an improvement over mechanical flags and kanban processes 16-bit flag data and ideal for a variety of applications including 4-digit alphanumeric kan- ban. performs sophisticated production process control and product quality control in consideration of product liability. saves wiring and remote control by a single 16-point input unit allows the reading and writing of flag data and other data. incorporates parity-check output function for 16-bit data, thus ensuring highly reliable data commu- nications. ordering information amplifier interface cable cable length v600-har92 (connector: 26 pin) v600-a60m 2 m v600-a61m 5 m v600-a62m 10 m note: 1. the extension cable connector is not waterproof. if there is a possibility that the connector may be exposed to water, keep i t inside the control box. the maximum cable length is 10 m. 2. refer to the v600-har92 operation manual for the v600-har92 intelligent flag ii in detail. sensor v600-hs51 v600-hs61 v600-hs63
v600-har92 v600-har92 18 specifications characteristics amplifier item v600-har92 power supply 24 vdc 10%, ripple (p-p): 10% current consumption 130 ma max. input transistor output or contact output short-circuit current: 3 ma (typical) (in terminal and 0-v short-circuit) off voltage: 15 to 30 vdc on voltage: 0 to 5 vdc input impedance: 8.2 k ? applied voltage: 30 vdc max. output npn open collector, 20 ma max. at 30 vdc, residual voltage: 2 v max. diagnostic functions checks for cpu errors and transmission errors insulation resistance 50 m ? max. (at 500 vdc) between cable terminals and case dielectric strength 500 vac, 50/60 hz for 1 min between cable terminals and case vibration resistance destruction: 10 to 150 hz, 1.5-mm double amplitude, with 4 sweeps of 8 min each in 3 directions shock resistance destruction: 294 m/s 2 (approx. 30g), 3 times each in 6 directions ambient temperature operating: ? 10 c to 55 c (with no icing) storage: ? 25 c to 65 c ambient humidity operating: 35% to 85% (with no condensation) enclosure rating ip40 ground ground to 100 ? or less. material abs resin (case) cable length standard, 0.5 m with a dedicated connector (see note) weight approx. 180 g note: the connector is not waterproof. if there is a possibility that the connector may be exposed to water, keep it inside the contr ol box. be sure to use the connector together with the separately sold interface cable. sensor item v600-hs51 v600-hs61 v600-hs63 transmission frequency 530 khz ambient temperature operating: ? 10 c to 60 c storage: ? 25 c to 75 c operating: ? 10 c to 70 c storage: ? 25 c to 75 c ambient humidity 35% to 95% insulation resistance 50 m ? (at 500 vdc) between cable terminal and case dielectric strength 1,000 vac, 50/60 hz for 1 min between cable terminal and case enclosure ratings iec: ip67; jem: ip67g vibration resistance destruction: 10 to 2,000 hz, 3-mm double amplitude, with 2 sweeps of 15 min each in 3 directions destruction: 10 to 500 hz, 2-mm double amplitude, with 3 sweeps of 11 min each in 3 directions shock resistance destruction: 981 m/s 2 (approx. 100g), 3 times each in 3 directions (18 times total) destruction: 490 m/s 2 (approx. 50g), 3 times each in 3 directions (18 times total) cable length 2 m (fixed) wireless transmission error direction 16-bit crc (cyclic redundancy check) in both directions indicator --- power: green weight approx. 70 g approx. 190 g
v600-har92 v600-har92 19 operation functions reads the 16-bit data (2 bytes) of the set address and outputs to the 16 data output lines. circuit configuration input circuit output circuit main circuit main circuit 24 v 8.2 k ? 0 v 0 v system configuration note: 1. for specifications and performance of the data carrier, refer to the rfid system catalog (x067) . 2. for the combinations of the sensors and data carriers, refer to the transmission distance specifications on page 24. sensor (cable length: fixed to 2 m) connector connection amplifier (cable length: fixed to 0.5 m, with connector) xg4e-2631 xg5m-2632-n interface cable available in three types: 2 m, 5 m, and 10 m (10 m max.) programmable controller, i/o terminal, b7a, etc. host terminal block wiring interface cable connector connection power supply 24 vdc amplifier sensor wireless transmission data carrier (dc) connector connection
20 intelligent flag v600-ha an electronic flag that can be used like a sensor. provides an improvement over mechanical flags by using an id system. doesn ? t need a program and can be used like a sensor. advanced line construction at minimal cost. saves space. precise installation not required (transmission distance: 65 mm max.). provided with a verification function. ordering information amplifier interface cable cable length V600-HAR91 (connector: 20 pin) v600-a60r 2 m v600-a61r 5 m v600-a62r 10 m v600-ham91 (connector: 26 pin) v600-a60m 2 m v600-a61m 5 m v600-a62m 10 m note: the extension cable connector is not waterproof. if there is a possibility that the connector may be exposed to water, keep it inside the control box. the maximum cable length is 10 m. sensor v600-hs51 v600-hs61 v600-hs63
v600-ha v600-ha 21 specifications characteristics amplifier item V600-HAR91 v600-ham91 power supply 24 vdc 10%, ripple (p-p): 10% current consumption 130 ma max. input transistor output or contact output short-circuit current: 3 ma (typical) (in terminal and 0-v short-circuit) off voltage: 15 to 30 vdc on voltage: 0 to 5 vdc input impedance: 8.2 k ? applied voltage: 30 vdc max. output npn open collector, 20 ma max. at 30 vdc, residual voltage: 2 v max. diagnostic functions checks for cpu errors and transmission errors insulation resistance 50 m ? max. (at 500 vdc) between cable terminals and case dielectric strength 500 vac, 50/60 hz for 1 min between cable terminals and case vibration resistance destruction: 10 to 150 hz, 0.3-mm double amplitude, with 4 sweeps of 8 min each in 3 directions shock resistance destruction: 294 m/s 2 (approx. 30g), 3 times each in 6 directions ambient temperature operating: ? 10 c to 55 c (with no icing) storage: ? 25 c to 65 c ambient humidity operating: 35% to 85% (with no condensation) enclosure rating ip40 ground ground to 100 ? or less. material abs resin (case) cable length standard, 0.5 m with a dedicated connector (see note) weight approx. 170 g note: the connector is not waterproof. if there is a possibility that the connector may be exposed to water, keep it inside the contr ol box. be sure to use the connector together with the separately sold interface cable. sensor item v600-hs51 v600-hs61 v600-hs63 transmission frequency 530 khz ambient temperature operating: ? 10 c to 60 c storage: ? 25 c to 75 c operating: ? 10 c to 70 c storage: ? 25 c to 75 c ambient humidity 35% to 95% insulation resistance 50 m ? (at 500 vdc) between cable terminal and case dielectric strength 1,000 vac, 50/60 hz for 1 min between cable terminal and case enclosure ratings iec: ip67; jem: ip67g vibration resistance destruction: 10 to 2,000 hz, 3-mm double amplitude, with 2 sweeps of 15 min each in 3 directions destruction: 10 to 500 hz, 2-mm double amplitude, with 3 sweeps of 11 min each in 3 directions shock resistance destruction: 981 m/s 2 (approx. 100g), 3 times each in 3 directions (18 times total) destruction: 490 m/s 2 (approx. 50g), 3 times each in 3 directions (18 times total) cable length 2 m (fixed) wireless transmission error direction 16-bit crc (cyclic redundancy check) in both directions indicator --- power: green weight approx. 70 g approx. 190 g
v600-ha v600-ha 22 system configuration note: 1. for specifications and performance of the data carrier, refer to the rfid system catalog (x067) . 2. for the combinations of the sensors and data carriers, refer to the transmission distance specifications on page 24. sensor (cable length: fixed to 2 m) connector connection amplifier (cable length: fixed to 0.5 m, with connector) xg4e-2031 (for V600-HAR91) xg4e-2631 (for v600-ham91) xg5m-2032-n (for V600-HAR91) xg5m-2632-n (for v600-ham91) interface cable available in three types: 2 m, 5 m, and 10 m (10 m max.) programmable controller, i/o terminal, b7a, etc. programmable controller, i/o terminal, b7a, etc. sensor controller host terminal block wiring interface cable connector connection power supply 24 vdc amplifier sensor wireless transmission data carrier (dc) connector connection power supply 24 vdc connector connection connector connection terminal block wiring
v600-ha v600-ha 23 operation functions V600-HAR91 (read-only type) reads the 8-bit data (1 byte) of the set address and outputs to the 8 data output lines. v600-ham91 (multi-functional type) the amplifier has three basic functions. 1. reads the 8-bit (1 byte) data of the set address and outputs to the 8 data output lines. 2. writes on the set address the 8-bit (1 byte) data designated via the 8 data input lines. 3. reads the 8-bit data (1 byte) of the set address, compares with the 8-bit (1 byte) data input via the 8 verification data input lines, and outputs the verification result. circuit configuration V600-HAR91 input circuit output circuit main circuit main circuit 24 v 8.2 k ? 0 v 0 v v600-ham91 input circuit output circuit main circuit 0 v 24 v 8.2 k ? main circuit 0 v
v600-ha v600-ha 24 transmission distance specifications recommended combinations data carrier V600-HAR91/-ham91 v600-hs51 v600-hs61 v600-hs63 memory eeprom v600-d23p53 0.5 to 3.0 mm 0.5 to 3.0 mm --- v600-d23p54 0.5 to 5.0 mm 0.5 to 5.5 mm --- v600-d23p61 0.5 to 8.0 mm 0.5 to 9.0 mm 2 to 16 mm v600-d23p66 --- --- 5 to 30 mm v600-d23p66sp --- --- 5 to 25 mm v600-d23p71 --- --- 5 to 35 mm v600-d23p72 --- 0.5 to 18 mm 5 to 35 mm memory sram v600-d kr12 5 to 15 mm 5 to 18 mm 5 to 45 mm v600-d2kr16 --- --- 2 to 15 mm v600-d kr04 --- --- 10 to 65 mm note: 1. sensor installation conditions v600-hs51: when flush-mounted in iron axial offset from the data carrier: 2.0 mm v600-hs61: when surface-mounted on metal (ferrous) axial offset from the data carrier: 2.0 mm v600-hs63: when surface-mounted on metal (ferrous) axial offset from the data carrier: 10.0 mm 2. data carrier installation conditions v600-d23p53/-p54: when flush-mounted in ferrous v600-d23p66/-p71/-p72: when surface-mounted on resin (no metal on the backside) v600-d23p61: when surface-mounted on metal (ferrous) v600-d kr12/-04: when surface-mounted on metal (ferrous) v600-d2kr16: when the data carrier attached to the holder is mounted on the metal (ferrous) surface 3. the transmission distance specified in the specifications is also applicable when the data carrier is mounted on non-metallic sur- faces. 4. the data carrier is stationary. transmission range graphs (actual values) combinations with the v600-hs51 sensor v600-hs51 + v600-d23p53 v600-hs51 + v600-d23p54 v600-hs51 + v600-d23p61 v600-hs51 + v600-d8kr12
v600-ha v600-ha 25 combinations with the v600-hs61 sensor v600-hs61 + v600-d23p53 v600-hs61 + v600-d23p54 v600-hs61 + v600-d23p61 v600-hs61 + v600-d23p72 v600-hs61 + v600-d8kr12 combinations with the v600-hs63 sensor v600-hs63 + v600-d23p61 v600-hs63 + v600-d23p66 v600-hs63 + v600-d23p71 v600-hs63 + v600-d23p72 v600-hs63 + v600-d8kr12 v600-hs63 + v600-d2kr16 v600-hs63 + v600-d8kr04 v600-hs63 + v600-d23p66sp
v600-ha v600-ha 26 transmission time specifications the transmission time refers to the time required for communica- tions between the sensor and the data carrier. it is used for calcu- lating the travel speed of the auto command. dc speed = distance travelled in the transmission range transmission time (conveyor speed) V600-HAR91/ham91 v600-har92 r/w read write read mode type data read mode, verify mode byte mode bit set mode, bit clear mode data read mode eeprom 75 ms 138 ms 150 ms 77 ms sram 60 ms 95 ms 107 ms 62 ms example: combinations with the V600-HAR91, v600-hs63, and v600-d8kr04 sensors. x = 75 mm dc speed = 75 (mm) 60 (ms) = 75 x 10 ? 3 (m) 60 x 10 ? 3 x 1/60 (min) = 75 (m/min) (conveyor speed) dimensions note: all units are in millimeters unless otherwise indicated. amplifier v600-har92 two, m4 89 0.2 21 0.2 two, mounting holes enlarged section of mounting hole vinyl-insulated round cord 5.8-mm dia., 23-conductor cable, standard length: 0.5 m xg4e-2631 500 mm
v600-ha v600-ha 27 V600-HAR91 two, m4 89 0.2 21 0.2 vinyl-insulated round cord 5.8-mm dia., 23-conductor cable, standard length: 0.5 m xg4e-2631 two, mounting holes enlarged section of mounting hole 500 mm v600-ham91 two, m4 89 0.2 21 0.2 vinyl-insulated round cord 5.8-mm dia., 23-conductor cable, standard length: 0.5 m xg4e-2631 500 mm two, mounting holes enlarged section of mounting hole
v600-ha v600-ha 28 sensor v600-hs51 case: brass transmission window: abs resin filter: epoxy resin cable: pvc (oil-resistant) v600-hs61 case: abs resin filter: epoxy resin cable: pvc (oil-resistant) two lock washers two lock nuts vinyl-insulated round cord (4-mm dia.) connector two, 3.5 x 5 mounting holes vinyl-insulated round cord (4-mm dia.) connector 13.7 dia. 13.7 dia. 9.6 dia. m12 x 1 v600-hs63 case: abs resin filter: epoxy resin cable: pvc (oil-resistant) two, 4.5 dia. (mounting holes) bushing vinyl-insulated round cord 6-mm dia (7/0.18-mm dia.), 8-conductor cable, standard length: 2 m power indicator (green) connector 13.8 dia. four, r1 two, r5
! v600-ha v600-ha 29 interface cable v600-a6 r v600-a6 m vinyl-insulated round cord 9-mm dia (7/0.2-mm dia.), 13-conductor cable, standard length: 2 m xg5m-2032-n connector xg5m-2632-n connector vinyl-insulated round cord 9-mm dia (7/0.2-mm dia.), 13-conductor cable, standard length: 2 m model l v600-a60r/60m 2,000 mm v600-a61r/61m 5,000 mm v600-a62r/62m 10,000 mm precautions caution 1. be sure to house the v600-ha 91/-ha 92 together with their connectors and cable in control boxes when using them and do not expose them to water, oil, dust, metal powder, corrosive gas, or organic solvent, otherwise they may malfunction, suffer damage, or burn. 2. the connectors of the v600-ha 91/-ha 92 can be mounted to metal plates, provided that there is an insulation plate with a thickness of 1.5 mm minimum between each of the connectors and metal plates. input/output the data input and data output lines are set to ? 1 ? when the transis- tor turns on and to ? 0 ? when it turns off. do not use a solid-state output with the following ratings with the v600-ham91, otherwise an external input error may result. 1. maximum switching current: 1 a min. 2. minimum switching current: 10 ma min. 3. response time (on to off): 3 ms min. the following omron products cannot be connected to the v600-ha 91 or v600-ha 92. ? cvm1-od219, c20h, c28h, c40h, or c60h programmable controllers ? sensor controllers other than from the s3d2 series when using a contact output, pay careful attention to chattering and to the minimum switching current. also note that the minimum switching current may be specified for some solid-state outputs. when connecting an inductive load or an electrical device that tends to generate noise to the output, connect a diode in parallel with the load. connect the cathode side of the diode to the positive side of the power source. open collector output diode dc power supply diode peak inverse voltage minimum of three times of the load voltage average rectified current: 1 a
v600-ha v600-ha 30 power supply voltage do not impose 100 vac or any voltage exceeding the rated voltage range on the v600-ha 91 or v600-ha 92 , otherwise the v600-ha 91 or v600-ha 92 may explode or burn. load short-circuiting do not short-circuit the load connected to the v600-ha 91 or v600-ha 92 or connect power to the load, otherwise the v600-ha 91 or v600-ha 92 may explode or burn. wiring avoid a wiring mistake by paying attention to the polarity of the pow- er supply connected to the v600-ha 91 or v600-ha 92, other- wise the v600-ha 91 or v600-ha 92 may explode or burn. correct use grounding the fg line is provided for grounding to the earth. when using the amplifier in an environment where it is exposed to large amounts of noise or if the v600-ha 91 amplifier malfunctions, provide a class-3 ground (ground resistance of 100 ? or less). note that shar- ing the grounding wire with other equipment or grounding to the beam of a building will adversely affect the grounding effect. other equipment other equipment less than 100 ? less than 100 ? v600-ha 91/92 v600-ha 91/92 mounting amplifier spacing when installing v600-ha 91/v600-ha 92 amplifiers in a row, provide a minimum space of 10 mm between amplifiers in order to prevent them from being affected by the heat produced by each am- plifier. 10 mm min. v600-ha 91/92 when housing the amplifiers in a box, provide a fan or ventilation opening for radiating the heat. when wiring power cables, which carry large current such as motor drive cables, near the v600-ha 91/92 amplifiers, conduct neces- sary tests to make sure that the installation conditions are fully satis- fied. the amplifiers and connectors for interface cable connections are not waterproof. be sure to house them in a control box when using them in a location where they are exposed to water or oil. i/o interface requirements the trg input must be 10 ms min. the inhibit input must be 20 ms min. minimum of 5 ms is required as the transfer time of the read/write selection input (w/r). the read data output must be read after the normal end output is set to on. connecting the sensor hold the black part of the connector, line up the notch and push it in until it clicks. comparability with the sram memory type data carrier if the data carrier is stationary in the transmission area for a long time in the auto mode, this will drastically reduce the battery life. therefore, stop the oscillation in the sensor either by turning off the power of the v600-ha 91/92 amplifier or by setting the inhibit input to on. use a data carrier that has the oscillation frequency of 530 khz. note that the following models manufactured before february 1991 cannot be used. ? v600-d2kr01 ? v600-d2kr02 precautions when using the auto mode if transmitting to the data carrier while it is traveling under the auto mode, conduct tests to make sure that the travel speed and installa- tion conditions are fully satisfied.

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