81 g6j-y surface-mounting relay ultra-compact and slim dpdt relay n dimensions of 5.7 10.6 9 mm (w l h) represent a reduction of approximately 56% in mounting area compared with the omron g6s, for higher-density mounting. n dielectric strength of 1,500 vac and an impulse withstand voltage of 2,500 v for 2 10 s (conforms to north american telcordia specifications (formerly bellcore)). n conforms to fcc part 68 (i.e., impulse withstand voltage of 1,500 v for 10 160 s between coil and contacts and between contacts of the same polarity). n single-winding latching models to save energy. n conforms to ul60950 (file no. e41515)/csa c22.2 no. 60950 (file no. lr31928). ordering information note: 1. when ordering, add the rated coil voltage to the mo del number. example: g6j-2p-y 12 vdc 2. when ordering tape packing, add -tr to the model number. example: g6j-2p-y-tr 12 vdc be sure since -tr is not part of the relay model number, it is not marked on the relay case. model number legend: 1. relay function none: single-side stable relay u: single-winding latching relay 2. contact form 2: dpdt 3. terminal shape p: pcb terminals fs: surface-mounting terminals, short fl: surface-mounting terminals, long 4. special function y: improved product for soldering heat resistance application examples telephones, communications equipment, measurement d evices, office automation machines, and audio-visua l products. rohs compliant refer to pages 16 to 17 for details. classification single-side stable single-winding latc hing dpdt plastic sealed pcb terminal g6j-2p-y g6ju-2p-y surface mount terminal short g6j-2fs-y g6ju-2fs-y long g6j-2fl-y g6ju-2fl-y rated coil voltage tape packing g6j @ - @@ - @ 1 2 3 4
82 g6j-y g6j-y specifications n standard specifications contact mechanism: crossbar twin ag (au-alloy contact) enclosure rating: plastic-sealed n coil ratings single-side stable relays (g6j-2p-y, g6j-2fs-y, g6j -2fl-y) note: 1. the rated current and coil resistance are measured at a coil temperature of 23c with a tolerance of 10%. 2. the operating characteristics are measured at a coi l temperature of 23c. 3. the maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously. single-winding latching relays (g6ju-2p-y, g6ju-2fs -y, g6ju-2fl-y) note: 1. the rated current and coil resistance are measured at a coil temperature of 23c with a tolerance of 10%. 2. the operating characteristics are measured at a co il temperature of 23c. 3. the maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously. n contact ratings rated voltage 3 vdc 4.5 vdc 5 vdc 12 vdc 24 vdc rated current 48.0 ma 32.6 ma 28.9 ma 12.3 ma 9.2 ma coil resistance 62.5 137.9 173.1 976.8 2,600.5 must operate voltage 75% max. of rated voltage must release voltage 10% min. of rated voltage max. voltage 150% of rated voltage power consumption approx. 140 mw approx. 230 mw rated voltage 3 vdc 4.5 vdc 5 vdc 12 vdc rated current 33.7 ma 22.0 ma 20.4 ma 9.0 ma coil resistance 89.0 204.3 245.5 1,329.2 must set voltage 75% max. of rated voltage must reset voltage 75% max. of rated voltage max. voltage 150% of rated voltage power consumption approx. 100 mw load resistive load rated load 0.3 a at 125 vac, 1 a at 30 vdc rated carry current 1 a max. switching voltage 125 vac, 110 vdc max. switching current 1 a
83 g6j-y g6j-y n characteristics note: the above values are initial values. note: 1. the contact resistance was measured with 10 ma at 1 vdc with a fall-of-potential method. 2. values in parentheses are actual values. 3. the insulation resistance was measured with a 500-v dc megger tester applied to the same parts as those for checking the dielectric strength. 4. this value was measured at a switching frequency of 120 operations/min and the criterion of contact re sistance is 50 . this value may vary depending on the operating frequency, operating conditions, expected reliability level of the relay, etc. always double-check relay suitability under actual load co nditions. item single-side stable relays single-winding latchin g relays g6j-2p-y, g6j-2fs-y, g6j-2fl-y g6ju-2p-y, g6ju-2fs-y , g6ju-2fl-y contact resistance (see note 1.) 100 m max. operating (set) time (see note 2.) 3 ms max. (approx . 1.6 ms) release (reset) time (see note 2.) 3 ms max. (approx . 1.0 ms) 3 ms max. (approx. 0.9 ms) minimum set/reset signal width --- 10 ms insulation resistance (see note 3.) 1,000 m min. (at 500 vdc) dielectric strength coil and contacts 1,500 vac, 50/60 hz for 1 min contacts of different polarity 1,000 vac, 50/60 hz for 1 min contacts of same polarity 750 vac, 50/60 hz for 1 min impulse withstand voltage coil and contacts 2,500 vac, 2 x 10 s contacts of different polarity 1,500 vac, 10 x 160 s contacts of same polarity vibration resistance destruction: 10-55-10 hz 2.5-mm single amplitude (5-mm double amplitude) malfunction: 10-55-10 hz 1.65-mm single amplitude (3 .3-mm double amplitude) shock resistance destruction: 1,000 m/s 2 (approx. 100g) malfunction: 750 m/s 2 (approx. 75g) life expectancy mechanical: 50,000,000 operations min . (at 36,000 operations/hour) electrical: 100,000 operations min. (with a rated lo ad at 1,800 operations/hour) failure rate (p level) (see note 4.) 10 a at 10 mvdc ambient temperature ? 40 to 85c (with no icing or condensation) ambient humidity 5% to 85% weight approx. 1.0 g
84 g6j-y g6j-y engineering data switching voltage (v) switching current (a) 10 75 3 0.1 1 3 5 10 30 50 100 300 500 1,000 0.7 1 0.5 0.3 ac resistive load dc resistive load ambient temperature ( c) ? 40 ? 20 0 20 40 60 80 100 250 200 150 100 50 0 maximum voltage (%) ? 40 ? 20 0 20 40 60 80 100 1.2 1 0.8 0.6 0.4 0.2 0 ambient temperature ( c) switching current (a) maximum switching capacity ambient temperature vs. maximum voltage ambient temperature vs. switching current note: maximum voltage is the maximum voltage that can be applied to the relay coil. 1,000 500 300 100 50 30 10 53 1 0 0.2 0.4 0.6 0.8 1 1.2 switching current (a) 30 vdc resistive load ambient temperature: 23 c switching frequency: 1,800 operations/hour 125 vac resistive load ambient temperature: 23 c switching frequency: 1,800 operations/hour switching operations (x10 4 operations) max. avg. min. avg. min. max. maximum estimated value 100 90 80 70 60 50 40 30 20 10 0 ? 60 ? 40 ? 20 0 20 40 60 80 100 ambient temperature ( c ) operating voltage release voltage change rate on the basis of rated voltage (%) z z' y y' x x' 200 400 600 800 1,000 1,000 1,000 1,000 1,000 800 600 400 200 1,000 shock directions unit: m/s 2 sample: g6j-2p-y number of relays: 10 x x' not energized energized z z' y y' electrical endurance ambient temperature vs. must operate or must release voltage shock malfunction conditions: shock is applied in x, y, and z directions three times each with and without energizing the re lays to check the number of contact malfunctions. 0.001 0.01 0.1 1 10 100 1,000 operating frequency (x10 3 operations) 100 80 60 40 20 0 max. min. max. min. release voltage operate voltage on the basis of rated voltage (%) sample: g6j-2p-y number of relays: 10 test conditions: 1-a resistive load at 30 vdc with an operation rate of 50% switching frequency: 1,800 operations/hour operating frequency (x10 3 operations) contact resistance (m ) 0.001 0.01 0.1 1 10 100 1,000 no contact nc contact 1,000 500 300 100 50 30 10 max. min. min. max. contact resistance sample: g6j-2p-y number of relays: 10 test conditions: 1-a resistive load at 30 vdc with an operation rate of 50% switching frequency: 1,800 operations/hour o p eratin g fre q uenc y ( x10 5 o p erations ) contact resistance (m ) 0.001 0.01 0.1 1 10 100 1,000 1,000 500 300 100 50 30 10 max. min. min. max. sample: g6j-2p-y number of relays: 10 test conditions: 10 a resistive load at 10 m vdc with an operation rate of 50% switching frequency: 7,200 operations/hour contact resistance no contact nc contact electrical endurance (with operate and release voltage) (see note 1.) electrical endurance (contact resistance) (see note 1.) contact reliability test (see notes 1 and 2.) note: 1. the tests were conducted at an ambient temperature of 23c. 2. the contact resistance data are periodically measure d reference values and are not values from each monit oring operation. contact resistance values will vary according to the switching frequency and operating environmen t, so be sure to check operation under the actual o perating conditions before use.
85 g6j-y g6j-y operate voltage release volta ge installed in flush configuration initial stage +30 +20 +10 0 ? 10 ? 20 ? 30 average value +30 +20 +10 0 ? 10 ? 20 ? 30 energized sample not energized sample change rate on the basis of initial value (%) change rate on the basis of initial value (%) installed in flush configuration initial stage average value +30 +20 +10 0 ? 10 ? 20 ? 30 +30 +20 +10 0 ? 10 ? 20 ? 30 change rate on the basis of initial value (%) change rate on the basis of initial value (%) not energized energized sample sample operate voltage release voltage installed in flush configuration initial stage average value installed in flush configuration initial stage average value mutual magnetic interference mutual magnetic interfe rence ? 1,200 ? 800 ? 400 0 400 800 1,200 change rate on the basis of initial value (%) +30 +20 +10 0 ? 10 ? 20 ? 30 external magnetic field (a/m) operate voltage release voltage average value sample: g6j-2p-y number of relays: 5 s n change rate on the basis of initial value (%) +30 +20 +10 0 ? 10 ? 20 ? 30 external magnetic field (a/m) average value ? 1,200 ? 800 ? 400 0 400 800 1,200 s n sample: g6j-2p-y number of relays: 5 operate voltage release voltage change rate on the basis of initial value (%) +30 +20 +10 0 ? 10 ? 20 ? 30 external ma g netic field ( a/m ) average value ? 1,200 ? 800 ? 400 0 400 800 1,200 s n sample: g6j-2p-y number of relays: 5 operate voltage release voltage average value 0 10 20 30 40 50 60 70 80 90 100 1 10 100 1,000 1 pole 2 poles frequency (mhz) isolation (db) average value frequency (mhz) insertion loss (db) 0 0.5 1 1.5 2 2.5 1 10 100 1,000 1 pole 2 poles average value frequency (mhz) return loss (db) 0 10 20 30 40 50 60 70 3.5 3 2.5 2 1.5 1 0.5 0 1 10 100 1,000 1-pole v.swr 2-pole v.swr 1-pole return loss 2-pole return loss v.swr external magnetic interference high-frequency characteristics (isolation) (see notes 1 and 2.) high-frequency characteristics (insertion loss) (see notes 1 and 2.) high-frequency characteristics (return loss, v.swr) (see notes 1 and 2.) note: 1. the tests were conducted at an ambient temperature of 23 c. 2. high-frequency characteristics depend on the pcb to which the relay is mounted. always check these cha racteristics, in- cluding endurance, in the actual machine before use.
86 g6j-y g6j-y 0 0.5 1 1.5 2 2.5 3 40 35 30 25 20 15 10 5 time (ms) sample: g6j-2p-y number of relays: 30 operate time release time number of contacts time (ms) number of contacts 0 0.5 1 1.5 2 2.5 3 40 35 30 25 20 15 10 5 sample: g6j-2p-y number of relays: 30 operate bounce time release bounce time after change rate on the basis of rated value (%) initial 5.0 4.0 3.0 2.0 1.0 0.0 ? 1.0 ? 2.0 ? 3.0 ? 4.0 ? 5.0 operate voltage release voltage operate and release time distribution (see note.) note: the tests were conducted at an ambient temperature of 23c. operate and release bounce time distribution (see note.) vibration resistance
87 g6j-y g6j-y dimensions note: all units are in millimeters unless otherwise indicated. 5.7 10.6 9 3.5 0.3 1.5 3.2 3.2 5.4 7.6 0.4 0.15 7.6 5.4 3.2 eight, 0.85-dia. holes (1.25) (1.5) 3.2 + ? 1 2 3 4 8 7 6 5 + ? s r ? + 1 2 3 4 8 7 6 5 5.7 5.7 3.2 10.6 0.4 1.5 10.0 max. 3.2 5.4 7.6 7.6 5.4 3.2 4.35 0.8 (1.5) 2.35 ? + s r + ? 1 2 3 4 8 7 6 5 + ? 1 2 3 4 8 7 6 5 10.6 0.4 1.5 10.0 max. 3.2 5.4 7.6 5.7 7.4 3.2 7.6 5.4 3.2 5.2 0.8 (1.5) 3.2 ? + s r + ? 1 2 3 4 8 7 6 5 + ? 1 2 3 4 8 7 6 5 g6j-2p-y g6ju-2p-y mounting dimensions (bottom view) tolerance 0.1 mm terminal arrangement/ internal connections (bottom view) g6j-2p-y orientation mark g6ju-2p-y orientation mark g6j-2fs-y g6ju-2fs-y mounting dimensions (top view) tolerance 0.1 mm terminal arrangement/ internal connections (top view) g6j-2fs-y orientation mark g6ju-2fs-y orientation mark note: each value has a tolerance of 0.3 mm. note: each value has a tolerance of 0.3 mm. g6j-2fl-y g6ju-2fl-y mounting dimensions (top view) tolerance 0.1 mm terminal arrangement/ internal connections (top view) g6j-2fl-y orientation mark g6ju-2fl-y orientation mark note: each value has a tolerance of 0.3 mm.
88 g6j-y g6j-y stick packing and tape packing 1. stick packing relays in stick packing are arranged so that the or ientation mark of each relay is on the left side. always confirm that the relays are in the correct or ientation when mounting the relays to the pcbs. stick length: 555 mm (stopper not included) no. of relays per stick: 50 2. tape packing (surface-mounting terminal relays) when ordering relays in tape packing, add the prefix -tr to the model number, otherwise the relays in stick packing w ill be provided. tape type: tb2412r (eiaj (electronic industrial association of japan)) reel type: r24d (eiaj (electronic industrial associat ion of japan)) relays per reel: 400 direction of relay insertion reel dimensions carrier tape dimensions stopper (gray) orientation of relays stopper (green) pulling direction top tape (cover tape) carrier tape embossed tape pulling direction orientation mark 25.5 0.5 29.5 1 80 330 r1 a 21 dia. 2 0.5 13 0.2 dia. 0.5 enlarged view of section a 1.5 dia. +0.1 0 16 0.1 4 0.1 2 0.1 6.2 0.1 8.3 0.1 5 max. b b a a a-a cross section 24 0.2 11.1 0.1 6.3 0.1 10.2 0.1 0.4 0.05 1.75 0.1 5 max. 5 max. b-b cross section 11.5 0.1 g6j-2fs-y, g6ju-2fs-y g6j-2fl-y, g6ju-2fl-y 1.5 dia. +0.1 0 a-a cross section 5 max. b-b cross section 16 0.1 4 0.1 24 0.2 11.1 0.1 6.3 0.1 10.2 0.1 0.4 0.05 11.5 0.1 1.75 0.1 2 0.1 7.9 0.1 10 0.1 b b a a 5 max. 5 max.
89 g6j-y g6j-y recommended soldering method irs method (for surface-mounting terminal relays) note: temperatures are given for the surface of the termi nal. ? the thickness of cream solder to be applied should be between 150 and 200 m on omron's recommended pcb pattern. ? in order to perform correct soldering, it is recom mended that the correct soldering conditions be maintained as shown below on the left-hand side. visually check that the relay is properly soldered. n approved standards ul approval: ul60950 (file no. e41515) csa approval: c22.2 no. 60950 (file no. lr31928) surface of the relay terminal temperature ( c) 250 max. 230 180 150 preheating time (s) 120 max. 30 max. soldering top of cover (peak): 255 c max. correct soldering relay terminal solder pcb land incorrect soldering insufficient amount of solder excessive amount of solder contact form coil rating contact rating number of test operations dpdt g6j-2p-y, 2fs-y, 2fl-y: 3 to 24 vdc g6ju-2p-y, 2fs-y, 2fl-y: 3 to 24 vdc 1 a at 30 vdc 0.5 a at 60 vdc 0.3 a at 125 vac 6,000
90 g6j-y g6j-y precautions refer to page 25 for information on general precauti ons. be sure to read these precautions before using the relay. correct use ? long term current carrying under a long-term current carrying without switchin g, the insulation resistance of the coil goes down gradual ly due to the heat generated by the coil itself. furthermore, the contact resistance of the relay will gradually become unsta ble due to the generation of film on the contact surfaces. a latchi ng relay can be used to prevent these problems. when using a sin gle-side stable relay, the design of the fail-safe circuit p rovides protection against contact failure and open coils. handling of surface-mounting relays use the relay as soon as possible after opening the moisture- proof package. if the relay is left for a long time after opening the moisture-proof package, the appearance may suffer a nd seal failure may occur after the solder mounting process . to store the relay after opening the moisture-proof package, pla ce it into the original package and sealed the package with adhesi ve tape. when washing the product after soldering the relay to a pcb, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40 c. do not put the relay in a cold cleaning bath immediately after soldering. soldering soldering temperature: approx. 250c (at 260c if th e dws method is used.) soldering time: approx. 5 s max. (approx. 2 s for t he first time and approx. 3 s for the second time if the dws method is used.) be sure to adjust the level of the molten solder so that the solder will not overflow onto the pcb. claw securing force during automatic insertion during automatic insertion of relays, make sure to set the securing force of the claws to the following values so that the relay characteristics will be maintained. environmental conditions during operation, storage, and transportation protect the relays from direct sunlight and keep the relays under normal temperature, humidity, and pressure. mounting latching relays make sure that the vibration or shock that is gener ated from other devices, such as relays in operation, on the same p anel and imposed on the latching relays does not exceed the ra ted value, otherwise the latching relays that have been set ma y be reset or vice versa. the latching relays are reset before ship ping. if excessive vibration or shock is imposed, however, t he latching relays may be set accidentally. be sure to apply a reset signal before use. maximum voltage the maximum voltage of the coil can be obtained fro m the coil temperature increase and the heat-resisting tempera ture of coil insulating sheath material. (exceeding the heat-res isting temperature may result in burning or short-circuiti ng.) the maximum voltage also involves important restriction s which include the following: ? must not cause thermal changes or deterioration of the insulating material. ? must not cause damage to other control devices. ? must not cause any harmful effect on people. ? must not cause fire. therefore, be sure not to exceed the maximum voltag e specified in the catalog. as a rule, the rated voltage must be applied to the coil. a voltage exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum v oltage. it must be noted that continuous voltage application t o the coil will cause a coil temperature increase thus affecting ch aracteristics such as electrical life and resulting in the deteri oration of coil insulation. coating relays mounted on pcbs may be coated or washed. do not apply silicone coating or detergent containing sili cone, otherwise the silicone coating or detergent may remain on the surface of the relays. other handling please dont use the relay if it suffered the dropp ing shock. because there is a possibility of something damage for initial performance. a c b direction a: 4.90 n max. direction b: 9.80 n max. direction c: 9.80 n max. secure the claws to the area indicated by shading. do not attach them to the center area or to only pa rt of the relay. all dimensions shown are in millimeters. to convert millimeters into inches, multiply by 0.03 937. to convert grams into ounces, multiply by 0.035 27. cat. no. k125-e1-02
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