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Datasheet File OCR Text: |
general purpose relay g7j 1 general purpose relay g7j ? ideal for 3-phase motor control applications and resistive and inductive loads. no contact chattering for momentary voltage drops up to 50% of rated voltage. withstands more than 4 kv between contacts that are of different polarity and between the coil and contacts. flame-resistant materials (ul94v-0) used for all insulation. push-to-test button on all models lets user check contact operation. class b coil insulation available. ordering information to order: select the part number and add the desired coil voltage rating (e.g., g7j-3a1b-b- ac100/120 ). note: the g7j-b relays require a w-bracket for mounting. order the bracket separately below. to order a relay and bracket packed tog ether, add ?-w1? to the part number before the coil voltage suffix. for example, g7j-2a2b-b-w1-ac100/120. accessories typical applications compressors for air conditioners and heater switching controllers. switching controllers for power tools or motors. lamp controls, motor drivers, and power supply switching controllers in copy machines, facsimile machines, and other office equipment. power controllers for packers or food processing equipment. power controllers for inverters. type contact form model quick-connect terminal screw terminal pcb terminal pcb mounting 4pst-no ? ? g7j-4a-p 3pst-no/spst-nc ? ? g7j-3a1b-p dpst-no/dpst-nc ? ? g7j-2a2b-p w-bracket (see note) 4pst-no g7j-4a-t g7j-4a-b 3pst-no/spst-nc g7j-3a1b-t g7j-3a1b-b dpst-no/dpst-nc g7j-2a2b-t g7j-2a2b-b types applicable relays model w-brackets g7j-4a-b, g7j-3a1b-b, g7j-2a2b-b r99-04-for-g5f
2 general purpose relay g7j specifications contact data coil data ac dc note: 1. the rated current and coil resistance are measured at a coil temperature of 23c (73f) with tolerances of +15%/-20% for ac rat ed cur- rent and 15% for dc coil resistance. 2. performance characteristic data are measured at a coil temperature of 23c (73f). load resistive load (p.f. = 1) no nc rated load 25 a, 220 vac (24 a, 230 vac), 25 a, 30 vdc 8 a, 220 vac (7.5 a, 230 vac), 8 a, 30 vdc rated carry current 25 a 8 a max. switching voltage 250 vac,125 vdc max. switching current 25 a 8 a max. switching capacity 5,500 va, 750 w dc 1,760 va, 240 w dc min. permissible load 100 ma, 24 vdc at 120 operations/minute, 23c (73f) ambient temperature) coil voltage rated voltage (vac) rated current (ma) coil resistance ( ? ) must operate must release max. voltage power consumption % of rated voltage 24 24 75 ? 75% max. 15% min. 110% approx.1.8 50 50 36 ? to 2.6 va 100/120 100 to 120 18 to 21.60 ? 75 volts 18 volts 132 volts 200/240 200 to 240 9 to 10.80 ? 150 volts 36 volts 264 volts coil voltage rated voltage (vdc) rated current (ma) coil resistance ( ? ) must operate must release max. voltage power consumption % of rated voltage 12 12 167 72 75% max. 10% min. 110% approx. 2.0 w 24 24 83 288 48 48 42 1150 100 100 20 5000 110 110 18 6050 general purpose relay g7j 3 coil internal circuit ac operating coil the g7j incorporates a bridge rectifier circuit in the ac coil versions that prevents contact chatter or dropout during a voltage drop. this circuit allows the relays to withstand, with no vibration or shock, volt- age drops to the coil of up to 50% of the rated coil voltage for one second maximum. dc operating coil as a rule, either a dc battery or a dc power supply with a maximum of 5% ripple must be used for the operating voltage for dc relays. before using a rectified ac supply, confirm that the ripple is not greater than 5%. ripple greater than this can lead to variations in the operating and reset voltages. as excessive ripple can generate pulses, the insertion of a smoothing capacitor is recommended as shown below. e max.:maximum ripple e min.:minimum ripple e mean:mean dc voltage value when driving the coil with a transistor, check the leakage current and connect a bleeder resistor if necessary. characteristics note: data shown are of initial value. a2 a1 a2 a1 % of ripple = e max. ? e min. x 100 e mean e min. e max. e mean dc fraction ripple rela y smoothing capacitor contact resistance 50 m ? max. operating time 50 ms max. release time 50 ms max. operating frequency mechanical 1,800 operations/hour max. electrical 1,800 operations/hour max. insulation resistance 1,000 m ? minimum at 500 vdc dielectric strength 4,000 vac, 50/60 hz for 1 minute between coil and contacts 4,000 vac, 50/60 hz for 1 minute between contacts of different polarity 2,000 vac, 50/60 hz for 1 minute between contacts of the same polarity impulse withstand voltage 10,000 v between coil and contact with 1.2 x 50 s impulse wave vibration mechanical durability 10 to 55 hz, 1.50 mm (0.06 in) double amplitude malfunction durability no: 10 to 55 hz, 1.50 mm (0.06 in) double amplitude nc: 10 to 26 hz, 1.50 mm (0.06 in) double amplitude shock mechanical durability 1000 m/s 2 (approx. 100 g) malfunction durability no: 100 m/s 2 (approx. 10 g) nc: 20 m/s 2 (approx. 2 g) service life mechanical 1 million operations minimum at 1,800 operations/hour electrical 100,000 operations minimum at 1,800 operations/hour at rated load ambient temperature operating -25 to 60c (-13 to 140f) with no icing humidity operating 35% to 85% rh weight pcb terminal approx. 140 g (4.90 oz.) screw terminal approx. 165 g (5.80 oz.) 4 general purpose relay g7j characteristic data dimensions unit: mm (inch) relays pcb terminals with pcb mounting g7j-4a-p, g7j-3a1b-p, g7j-2a2b-p maximum switching capacity electrical service life switching voltage (v) switching current (a) switching current (a) life expectancy (x 10 3 operations) 30 (1.181) 16 (0.630) 33.5 (1.319) max. 1.4 (0.055) 6 (0.236) 1.5 (0.059) 51 (2.008) max. 6.4 (0.252) 1.4 (0.055) 0.8 (0.031) 51.5 (2.028) max. 2 (0.079) 21 0.1 (0.827 0.004) twenty 1.8 (0.071) dia. 4 (0.157) 11.6 0.1 (0.457 0.004) 21.2 0.1 (0.827 0.004) 40.4 0.15 (1.591 0.006) 30.8 0.15 (1.213 0.006) 11 0.1 (0.433 0.004) general purpose relay g7j 5 screw terminals (requires w-bracket for mounting) g7j-4a-b, g7j-3a1b-b, g7j-2a2b-b accessories w-bracket for g7j-b relays with screw terminals r99-04-for-g5f terminal arrangement ? internal connections two, 4.5 (0.177) dia. or m4 35 0.1 (1.378 0.004) 4.3 (0.169) 43.2 (1.701) 2 ( 0.079 ) 51.5 (2.028) max. 55.2 (2.173) 64 (2.520) max. ten, m3.5 7.6 (0.299) 34.5 (1.358) max. 28 (1.102) tw o, m 4 35 0.1 (1.378 0.004) 7 (0.276) 30 (1.181) 44 (1.732) 4.4 (0.173) 9 (0.354) 29 (1.142) 35 (1.378) two, m4 or 4.5 (0.177) dia. 24 (0.945) g7j-4a-p(b) g7j-3a1b-p(b) g7j-2a2b-p(b) 6 general purpose relay g7j approvals ul 508 and 1950 (recognized, file no. e41643)/csa 22.2 no. 14 (certified, file no. lr 35535) note: 1. the rated values approved by each of the safety standards may be different from the performance characteristics individually de fined in this catalog. 2. in the interest of product improvement, specifications are subject to change without notice. precautions handling to preserve performance, do not drop or otherwise subject the g7j relay to shock. the case is not designated to be removed during normal handling and operation. doing so may affect performance. use the power relay in a dry environment free from excessive dust, so2, h2s, or organic gas. do not allow a voltage greater than the maximum allowable coil voltage to be applied continuously. do not use the relay outside of specified voltages and currents. do not allow the ambient operation temperature to exceed the specified limit. installation although there are not specific limits on the installation site, it should be as dry and dust-free as possible. pcb terminal-equipped relays weigh approximately 140 g. be sure that the pcb is strong enough to support them. omron recom- mends dual-side through-hole pcbs to reduce solder cracking from heat stress. cleaning pcb terminals pcb terminals have semi-sealed construction which prevents flux from penetrating into the relay base housing due to capillary action. this type of relay cannot be immersed for cleaning. connection refer to the diagram below when connecting a wire to the screw ter- minals on g7j. allow suitable slack on leads when wiring, and do not subject the ter- minals to excessive force. maximum tightening torque is 10 kgf-cm (0.72 ft-lbs). contact arrangement load type contact ratings normally open resistive 25 a, 277 vac, 30,000 cycles 25 a, 30 vdc, 30,000 general use 25 a, 120 vac, 30,000 cycles 25 a, 277 vac, 30,000 cycles 25 a, 240 vac, 100,000 cycles tungsten 1.5 kw, 120 vac motor load 1.5 hp, 120 vac 3 hp, 240/265/277 vac 3-phase, 3 hp, 240/265/277 vac, 30,000 cycles 3-phase, 5 hp, 240/ 265/277 vac, 30,000 cycles 20 fla/120 lra, 120 vac, 30,000 cycles 17 fla/102 lra, 277 vac, 30,000 cycles tv tv-10, 120 vac normally closed resistive 8 a, 277 vac, 30,000 cycles 8 a, 30 vdc, 30,000 cycles general use 8 a, 120 vac, 30,000 cycles 8 a, 277 vac, 30,000 cycles m3.5 7 (0.276) 4.5 (0.177) 7.6 (0.299) 8.8 (0.346) general purpose relay g7j 7 omron electronic components, llc terms and conditions of sales 1. definitions : the words used herein are defined as follows. (a) terms: these terms and conditions (b) seller: omron electronic components llc and its subsidiaries (c) buyer: the buyer of products, including any end user in section iii through vi (d) products: products and/or services of seller (e) including: including without limitation 2. offer; acceptance: these terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of products by seller. seller hereby objects to any terms proposed in buyer's purchase order or other documents which are inconsistent with, or in addition to, these te r ms . 3. distributor : any distributor shall inform its customer of the contents after and including section iii of these terms. 1. prices; payment : all prices stated are current, subject to change without notice by seller. buyer agrees to pay the price in effect at time of shipment. payments for products received are due net 30 days unless otherwise stated in the invoice. buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. discounts : cash discounts, if any, will apply only on the net amount of invoices sent to buyer after deducting transportation charges, taxes and duties, and will be allowed only if (a) the invoice is paid according to seller's payment terms and (b) buyer has no past due amounts owing to seller. 3. interest : seller, at its option, may charge buyer 1.5% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 4. orders : seller will accept no order less than 200 u.s. dollars net billing. 5. currencies : if the prices quoted herein are in a currency other than u.s. dollars, buyer shall make remittance to seller at the then current exchange rate most favorable to seller; provided that if remittance is not made when due, buyer will convert the amount to u.s. dollars at the then current exchange rate most favorable to seller available during the period between the due date and the date remittance is actually made. 6. governmental approvals : buyer shall be responsible for all costs involved in obtaining any government approvals regarding the importation or sale of the products. 7. taxes : all taxes, duties and other governmental charges (other than general real property and income taxes) , including any interest or penalties thereon, imposed directly or indirectly on seller or required to be collected directly or indirectly by seller for the manufacture, production, sale, delivery, importation, consumption or use of the products sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by buyer to seller. 8. financial : if the financial position of buyer at any time becomes unsatisfactory to seller, seller reserves the right to stop shipments or require satisfactory security or payment in advance. if buyer fails to make payment or otherwise comply with these terms or any related agreement, seller may (without liability and in addition to other remedies) cancel any unshipped portion of products sold hereunder and stop any products in transit until buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by buyer. buyer shall in any event remain liable for all unpaid accounts. 9. cancellation; etc: orders are not subject to rescheduling or cancellation unless buyer indemnifies seller fully against all costs or expenses arising in connection therewith. 10. force majeure : seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority. 11. shipping; delivery: unless otherwise expressly agreed in writing by seller: (a) all sales and shipments of products shall be fob shipping point (unless otherwise stated in writing by seller) , at which point title to and all risk of loss of the products shall pass from seller to buyer, provided that seller shall retain a security interest in the products until the full purchase price is paid by buyer; (b) delivery and shipping dates are estimates only; and (c) seller will package products as it deems proper for protection against normal handling and extra charges apply to special conditions. 12. claims: any claim by buyer against seller for shortage or damage to the products occurring before delivery to the carrier must be presented in detail in writing to seller within 30 days of receipt of shipment. 1. suitability: it is the buyer?s sole respoinsibility to ensure that any omron product is fit and sufficient for use in a motorized vehicle application. buyer shall be solely responsible for determining appropriateness of the particular product with respect to the buyer?s application including (a) electrical or electronic components, (b) circuits, (c) system assemblies, (d) end product, (e) system, (f) materials or substances or (g) operating environment. buyer acknowledges that it alone has determined that the products will meet their requirements of the intended use in all cases. buyer must know and observe all prohibitions of use applicable to the product/s. 2. use with attention: the followings are some examples of applications for which particular attention must be given. this is not intended to be an exhaustive list of all possible use of any product, nor to imply that any use listed may be suitable for any product: (a) outdoor use, use involving potential chemical contamination or electrical interference. (b) use in consumer products or any use in significant quantities. (c) energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) systems, machines, and equipment that could present a risk to life or property. 3. prohibited use: never use the product for an application involving serious risk to life or property without ensuring that the system as a whole has been designed to address the risks, and that the product is properly rated and installed for the intended use within the overall equipment or system. 4. motorized vehicle application: use of any product/s for a motorized vehicle application must be expressly stated in the specification by seller. 5. programmable products: seller shall not be responsible for the buyer's programming of a programmable product. 1. warranty : seller's exclusive warranty is that the products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by seller (or such other period expressed in writing by seller). seller makes no warranty or representation, express or implied, about all other warranties, non-infringement, merchantability or fitness for a particular purpose of the products. 2. buyer remedy : seller's sole obligation hereunder shall be to replace (in the form originally shipped with buyer responsible for labor charges for removal or replacement thereof) the non-complying product or, at seller's election, to repay or credit buyer an amount equal to the purchase price of the product; provided that there shall be no liability for seller or its affiliates unless seller's analysis confirms that the products were handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. return of any products by buyer must be approved in writing by seller before shipment. 3. limitation on liability : seller and its affiliates shall not be liable for special, indirect, incidental or consequential damages, loss of profits or production or commercial loss in any way connected with the products, whether such claim is based in contract, warranty, negligence or strict liability. further, in no event shall liability of seller or its affilitates exceed the individual price of the product on which liability is asserted. 4. indemnities : buyer shall indemnify and hold harmless seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses ( including attorney's fees and expenses ) related to any claim, investigation, litigation or proceeding ( whether or not seller is a party ) which arises or is alleged to arise from buyer's acts or omissions under these terms or in any way with respect to the products. 1. intellectual property : the intellectual property embodied in the products is the exclusive property of seller and its affiliates and buyer shall not attempt to duplicate it in any way without the written permission of seller. buyer (at its own expense) shall indemnify and hold harmless seller and defend or settle any action brought against seller to the extent that it is based on a claim that any product made to buyer specifications infringed intellectual property rights of another party. 2. property; confidentiality : notwithstanding any charges to buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of seller. all information and materials supplied by seller to buyer relating to the products are confidential and proprietary, and buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 3. performance data : performance data is provided as a guide in determining suitability and does not constitute a warranty. it may represent the result of seller's test conditions, and the users must correlate it to actual application requirements. 4. change in specifications : product specifications and description may be changed at any time based on improvements or other reasons. it is seller?s practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. however, some specifications of the product may be changed without any notice. 5. errors and omissions : the information on seller?s website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. export controls : buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the products or information provided by seller; (b) sale of products to forbidden or other proscribed persons or organizations; (c)disclosure to non-citizens of regulated technology or information. 1. waiver : no failure or delay by seller in exercising any right and no course of dealing between buyer and seller shall operate as a waiver of rights by seller. 2. assignment : buyer may not assign its rights hereunder without seller's written consent. 3. law : these terms are governed by illinois law (without regard to conflict of laws) . federal and state courts in illinois have exclusive jurisdiction for any dispute hereunder. 4. amendment : these terms constitute the entire agreement between buyer and seller relating to the products, and no provision may be changed or waived unless in writing signed by the parties. 5. severability : if any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. i. general ii. sales iii. pre cautions iv. warranty and limitation v. information; etc. vi. miscellaneous 8 general purpose relay g7j certain precautions on specifications and use 1. suitability for use . seller shall not be responsible for conformity with any stan- dards, codes or regulations which apply to the combination of the product in buyer's application or use of the product. at buyer's request, seller will pro- vide applicable third party certification documents identifying ratings and limi- tations of use which apply to the product. this information by itself is not sufficient for a complete determination of the suitability of the product in com- bination with the end product, machine, system, or other application or use. buyer shall be solely responsible for determining appropriateness of the par- ticular product with respect to buyer's application, product or system. buyer shall take application responsibility in all cases but the following is a non- exhaustive list of applications for which particular attention must be given: (i) outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) use in consumer products or any use in significant quantities. (iv) systems, machines and equipment that could present a risk to life or property. please know and observe all prohibitions of use applicable to this product. never use the product for an application involving serious risk to life or property without ensuring that the system as a whole has been designed to a ddress the risks, and that the omron product is properly rated and installed for the intended use within the overall equipment or system. 2. programmable products . seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. performance data . performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a war- ranty. it may represent the result of seller's test conditions, and the users must correlate it to actual application requirements. actual performance is subject to seller's warranty and limitations of liability. 4. change in specifications . product specifications and accessories may be changed at any time based on improvements and other reasons. it is our prac- tice to change part numbers when published ratings or features are changed, or when significant construction changes are made. however, some specifica- tions of the product may be changed without any notice. when in doubt, spe- cial part numbers may be assigned to fix or establish key specifications for your application. please consult with your seller representative at any time to confirm actual specifications of purchased product. 5. errors and omissions . the information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. rohs compliance . where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the european union's directive on the restriction of certain hazardous substances ("rohs"), although the requirements of rohs do not take effect until july 2006. these requirements may be subject to change. please consult our website for current information. omron on-line global - http://www.omron.com usa - http://www.components.omron.com cat. no. j01c-e-01 printed in usa omron electronic components llc 55 e. commerce drive, suite b schaumburg, il 60173 847-882-2288 01/07 specifications subject to change without notice complete ?terms and conditions of sale? for product purchase and use are on omron?s website at http://www.components.omron.com ? under the ?about us? tab, in the legal matters section. all dimensions shown are in millimeters. to convert millimeters into inches, multiply by 0.03937. to convert grams into ounces, multiply by 0.03527. |
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