airpax series 5004 thermostat designed with 4mm clearances, and for operation at 240vac, this small, rugged thermostat is ideally suited for use in europe, canada, the u.s. and other geograph- ical areas using 240vac. general applications include industrial as well as electrical and electronic equipment, such as business machines, computer peripherals, radar, heater blanket controls and heat sink protection. the switch is operated by a bimetal disc known for its repeat reliability.the construction of the switch assembly offers excellent shock and vibration resist- ance.thermal response is rapid due to low mass. if desired, the unit can also be epoxy sealed for harsh environmental applications.the switch is tamper-proof and not adjustable.various terminations are available for soldering, welding or quick connects. leads can also be provided.the series 5004 thermostat is ul recognized, csa certified, and vde approved. copyright 2000 airpax all rights reserved 00095 2/00 specifications * contact rating for 100,000 life cycles: 15a amp resistive, 120 vac 10a amp resistive, 240 vac contacts: spst temperature settings: 35? to +325? dielectric: 1500 vrms 60 cycle 1 min. terminals to case weight: 3.4 grams (.12 oz.) exposure limit: -40? to +350? * ul recognized to 130? operating temperature. csa certified to 168? operating temperature. loads under 100ma, 5vdc, will require gold-plated contacts, with recommended minimum load of 10ma, 5vdc. top temperature in ? select any temperature in the range of 35? to 325?. see table 1. top temperature tolerance code choose from the codes in table 2, but don t select a tolerance more restrictive than those specified in table 1. bottom temperature in ? the bottom or reset temperature is obtained by subtracting the standard nominal differential of the applicable range (table 1) from the top temperature selected in step f. bottom temperature tolerance code choose from the codes in table 2, applying the same restrictions used in selecting the top temperature tolerance in step g. a minimum temperature is standard (??designation). for tolerances and differentials other than the standards in the above tables, please consult airpax. temperature set point calibration is checked at the factory with precision test equipment traceable to the u.s. national institute of standards and technology and proven methods. because customer checking methods may differ, a typical variance for correlation is ?? (?.1?). it is the customer s responsibility to determine whether the product is proper for customer s use and application. this information is subject to change without notice. airpax corporation ? thermal sensing products 807 woods road ? p.o. box 520 ? cambridge, md 21613-0520 ?usa tel : 410.228.1500 fax : 410.228.3456 www.airpax.net copyright 2000 airpax all rights reserved ?00095 2/00 operating temperature settings temperature setting standard tolerance standard nominal differential -9.4 to +93.3 2.8 8.3 +201 to +300 8 25 +93.8 to +148.8 4.4 13.8 +301 to +325 10 30 +149 to +162.8 5.6 16.7 f c f c f c +35 to +200 5 15 f c 8 4.4 10 5.6 a code b c maximum maximum minimum minimum xy 5 2.8 standard temperature tolerance code for part number selection table 1 table 2 temperature specifications to complete your part number on airpax series 5004 thermostats, the following information and charts will allow completion of building blocks f, g, h and i. guide terminals to suit (leads can be supplied) contacts brushed terminal rivets switch arm disc cap actuator pin
ab d c e* f* g* h* j k l m same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) 2 leads (see notes a & b for lead wire specifications) ( 152.40 6.35 ) 6.000 .250 ( 304.80 12.70 ) 12.000 .500 ( 609.60 19.05 ) 24.000 .750 n p r same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) 2 leads (see notes a & b for lead wire specifications) ( 152.40 6.35 ) 6.000 .250 ( 304.80 12.70 ) 12.000 .500 ( 609.60 19.05 ) 24.000 .750 ( 15.62 ) .615 s 2 potted leads (see notes a & b for lead wire specifications) ( 152.40 6.35 ) 6.000 .250 t u same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) ( 304.80 12.70 ) 12.000 .250 z special requirements customer to specify same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) ( 609.60 19.05 ) 24.000 .750 ( 12.70 ) .500 white sleeve standard a d same as code a and identifies vde application e same as code b and identifies vde application f same as code c and identifies vde application z special requirements; customer to specify bc vertical opposed parallel a e d c b ghj f ( 4.75 ) .187 ( 11.63 ) .458 ( .81) .032 ( 2.46 .097 ( 15.06 ) .593 ( 4.75 ) .187 ( 1.98 ) .078 ( 6.93 ) .273 same as view ? except formed 90 ( 7.11 ) .280 ( 1.22 ) .048 ( 3.38 ) .133 ( 2.79 - 2.92 ) .110 - .115 ( .51 ) .020 ( 1.98 ) .078 ( 10.57 ) .416 same as view ? except formed 90 ( 1.98 ) .078 same as view ? except formed 90 ( 10.34 ) .407 ( .81 ) .032 ( 4.75 ) .187 ( 6.35 ) .250 ( 7.92 ) .312 ( 15.85 ) .624 ( 2.36 ) .093 ( .51 ) .020 ( 6.35 ) .250 ( 4.75 ) .187 ( 14.86 ) .585 ( 1.68 ) .066 ( 5.36 ) .211 ( 1.98 ) .078 ( 1. 17 ) .046 ( 4.62 ) .182 ( 1.98 ) .078 same as view ? except formed 90 ( 11.23 ) .442 ( 9.14 ) .360 ( 15.88 ) .625 ( 9.09 ) .358 ( 16.26 ) .640 ( 3.56 ) .140 ( .46 ) .018 ( 3.56 ) .140 ( 29.62 ) 1.166 ( 23.80 ) .937 ( 16.26 ) .640 ( 2.77 ) .109 ( .46 ) .018 ( 30.15 ) 1.187 ( 23.80 ) .937 ( 16.26 ) .640 ( 3.54 ) .140 ( .46 ) .018 ( .46 ) .018 ( 30.15 ) 1.187 ( 23.80 ) .937 ( 16.26 ) .640 ( 30.15 ) 1.187 ( 23.01 ) .906 ( 3.56 ) .140 ( 4.37 ) .172 x 2 mounting slots ( 21.41 ) .043 ( 3.16 ) .125 ( 11.10 ) .437 ( 17.45 ) .687 ( 10.31 ) .406 ( .46 ) .018 ( 3.73 ) .147 ( 17.45 ) .687 ( 3.10 ) .125 ( .46 ) .018 ( 34.93 ) 1.375 ( 25.40 ) 1.000 2 mtg holes ( 9.53 ) .375 ( .79 ) .031 6-32 unc - 2a thread undercut to allow stud to screw down flat ( 10.31 ) .406 ( 9.53 ) .375 ( .79 ) .31 8-32 unc - 2a thread undercut to allow stud to screw down flat selection code chart contact operation choose from codes across for specific contact operation (see chart). contact operation code o = open on rise; code c = close on rise basic series number code 54 for all variations of this thermostat. to establish your airpax thermostat part number precisely, choose the proper code letter from the follo wing tables for terminal selection, terminal orientation and mounting selection. then complete your selection code chart by using temperature specification tables 1 and 2. how to use this chart each thermostat p/n (part number) consists of functional ?uilding blocks?to enable the user to specify clearly and precisely the desired characteristics in each selection category. select the proper code in each category, then transfer it to ?our pn?boxes to the right. unless a special requirement (code z) is indicated, the entries in ?our pn?boxes will accurately specify a standard catalog item. when code z is used, special features (not specified herein) or a unique part number is required, the last four digits from the part number (bottom temperature and tolerance) will be eliminated and a unique four digit number assigned by airpax will be inserted. the example shown, records a selection of a standard item with a typical code specified in each ?uilding block?category. note: see tables 1 and 2 for operating temperature settings and temperature tolerances. z special requirements customer to specify example pn: a. contact operation basic series number b. c. e. f. g. h. i. terminal selection d. terminal orientation selection mounting selection top temperature in f top temperature tolerance code bottom temperature in f bottom temperature tolerance code o54a a y b 250 225 b a. contact operation basic series number b. c. e. f. g. h. i. terminal selection d. terminal orientation selection mounting selection top temperature in f top temperature tolerance code bottom temperature in f bottom temperature tolerance code your pn: notes : the standard lead wire (materials) for different temperature ranges are as follows: a. up to 220 f (104.4 c) #16 stranded ul 1015 awn and csa tew approved (pvc insulation, color black). b. 221 f to 350 f (105 c to 176.6 c) #16 stranded type 1 tfe (teflon insulation per mil-w-22759, color black). *not available with code ? terminal orientation stamping information to be located on bottom of mounting bracket terminal selection terminal orientation selection mounting selection
ab d c e* f* g* h* j k l m same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) 2 leads (see notes a & b for lead wire specifications) ( 152.40 6.35 ) 6.000 .250 ( 304.80 12.70 ) 12.000 .500 ( 609.60 19.05 ) 24.000 .750 n p r same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) 2 leads (see notes a & b for lead wire specifications) ( 152.40 6.35 ) 6.000 .250 ( 304.80 12.70 ) 12.000 .500 ( 609.60 19.05 ) 24.000 .750 ( 15.62 ) .615 s 2 potted leads (see notes a & b for lead wire specifications) ( 152.40 6.35 ) 6.000 .250 t u same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) ( 304.80 12.70 ) 12.000 .250 z special requirements customer to specify same as terminal selection ? except 2 leads (see notes a & b for lead wire specifications) ( 609.60 19.05 ) 24.000 .750 ( 12.70 ) .500 white sleeve standard a d same as code a and identifies vde application e same as code b and identifies vde application f same as code c and identifies vde application z special requirements; customer to specify bc vertical opposed parallel a e d c b ghj f ( 4.75 ) .187 ( 11.63 ) .458 ( .81) .032 ( 2.46 .097 ( 15.06 ) .593 ( 4.75 ) .187 ( 1.98 ) .078 ( 6.93 ) .273 same as view ? except formed 90 ( 7.11 ) .280 ( 1.22 ) .048 ( 3.38 ) .133 ( 2.79 - 2.92 ) .110 - .115 ( .51 ) .020 ( 1.98 ) .078 ( 10.57 ) .416 same as view ? except formed 90 ( 1.98 ) .078 same as view ? except formed 90 ( 10.34 ) .407 ( .81 ) .032 ( 4.75 ) .187 ( 6.35 ) .250 ( 7.92 ) .312 ( 15.85 ) .624 ( 2.36 ) .093 ( .51 ) .020 ( 6.35 ) .250 ( 4.75 ) .187 ( 14.86 ) .585 ( 1.68 ) .066 ( 5.36 ) .211 ( 1.98 ) .078 ( 1. 17 ) .046 ( 4.62 ) .182 ( 1.98 ) .078 same as view ? except formed 90 ( 11.23 ) .442 ( 9.14 ) .360 ( 15.88 ) .625 ( 9.09 ) .358 ( 16.26 ) .640 ( 3.56 ) .140 ( .46 ) .018 ( 3.56 ) .140 ( 29.62 ) 1.166 ( 23.80 ) .937 ( 16.26 ) .640 ( 2.77 ) .109 ( .46 ) .018 ( 30.15 ) 1.187 ( 23.80 ) .937 ( 16.26 ) .640 ( 3.54 ) .140 ( .46 ) .018 ( .46 ) .018 ( 30.15 ) 1.187 ( 23.80 ) .937 ( 16.26 ) .640 ( 30.15 ) 1.187 ( 23.01 ) .906 ( 3.56 ) .140 ( 4.37 ) .172 x 2 mounting slots ( 21.41 ) .043 ( 3.16 ) .125 ( 11.10 ) .437 ( 17.45 ) .687 ( 10.31 ) .406 ( .46 ) .018 ( 3.73 ) .147 ( 17.45 ) .687 ( 3.10 ) .125 ( .46 ) .018 ( 34.93 ) 1.375 ( 25.40 ) 1.000 2 mtg holes ( 9.53 ) .375 ( .79 ) .031 6-32 unc - 2a thread undercut to allow stud to screw down flat ( 10.31 ) .406 ( 9.53 ) .375 ( .79 ) .31 8-32 unc - 2a thread undercut to allow stud to screw down flat selection code chart contact operation choose from codes across for specific contact operation (see chart). contact operation code o = open on rise; code c = close on rise basic series number code 54 for all variations of this thermostat. to establish your airpax thermostat part number precisely, choose the proper code letter from the follo wing tables for terminal selection, terminal orientation and mounting selection. then complete your selection code chart by using temperature specification tables 1 and 2. how to use this chart each thermostat p/n (part number) consists of functional ?uilding blocks?to enable the user to specify clearly and precisely the desired characteristics in each selection category. select the proper code in each category, then transfer it to ?our pn?boxes to the right. unless a special requirement (code z) is indicated, the entries in ?our pn?boxes will accurately specify a standard catalog item. when code z is used, special features (not specified herein) or a unique part number is required, the last four digits from the part number (bottom temperature and tolerance) will be eliminated and a unique four digit number assigned by airpax will be inserted. the example shown, records a selection of a standard item with a typical code specified in each ?uilding block?category. note: see tables 1 and 2 for operating temperature settings and temperature tolerances. z special requirements customer to specify example pn: a. contact operation basic series number b. c. e. f. g. h. i. terminal selection d. terminal orientation selection mounting selection top temperature in f top temperature tolerance code bottom temperature in f bottom temperature tolerance code o54a a y b 250 225 b a. contact operation basic series number b. c. e. f. g. h. i. terminal selection d. terminal orientation selection mounting selection top temperature in f top temperature tolerance code bottom temperature in f bottom temperature tolerance code your pn: notes : the standard lead wire (materials) for different temperature ranges are as follows: a. up to 220 f (104.4 c) #16 stranded ul 1015 awn and csa tew approved (pvc insulation, color black). b. 221 f to 350 f (105 c to 176.6 c) #16 stranded type 1 tfe (teflon insulation per mil-w-22759, color black). *not available with code ? terminal orientation stamping information to be located on bottom of mounting bracket terminal selection terminal orientation selection mounting selection
airpax series 5004 thermostat designed with 4mm clearances, and for operation at 240vac, this small, rugged thermostat is ideally suited for use in europe, canada, the u.s. and other geograph- ical areas using 240vac. general applications include industrial as well as electrical and electronic equipment, such as business machines, computer peripherals, radar, heater blanket controls and heat sink protection. the switch is operated by a bimetal disc known for its repeat reliability.the construction of the switch assembly offers excellent shock and vibration resist- ance.thermal response is rapid due to low mass. if desired, the unit can also be epoxy sealed for harsh environmental applications.the switch is tamper-proof and not adjustable.various terminations are available for soldering, welding or quick connects. leads can also be provided.the series 5004 thermostat is ul recognized, csa certified, and vde approved. ? copyright 2000 airpax all rights reserved 00095 2/00 specifications * contact rating for 100,000 life cycles: 15a amp resistive, 120 vac 10a amp resistive, 240 vac contacts: spst temperature settings: 35?f to +325?f dielectric: 1500 vrms 60 cycle 1 min. terminals to case weight: 3.4 grams (.12 oz.) exposure limit: -40?f to +350?f * ul recognized to 130?c operating temperature. csa certified to 168?c operating temperature. loads under 100ma, 5vdc, will require gold-plated contacts, with recommended minimum load of 10ma, 5vdc. top temperature in ?f select any temperature in the range of 35?f to 325?f. see table 1. top temperature tolerance code choose from the codes in table 2, but don?t select a tolerance more restrictive than those specified in table 1. bottom temperature in ?f the bottom or reset temperature is obtained by subtracting the standard nominal differential of the applicable range (table 1) from the top temperature selected in step f. bottom temperature tolerance code choose from the codes in table 2, applying the same restrictions used in selecting the top temperature tolerance in step g. a minimum temperature is standard (y designation). for tolerances and differentials other than the standards in the above tables, please consult airpax. temperature set point calibration is checked at the factory with precision test equipment traceable to the u.s. national institute of standards and technology and proven methods. because customer checking methods may differ, a typical variance for correlation is 2?f (1.1?c). it is the customer?s responsibility to determine whether the product is proper for customer?s use and application. this information is subject to change without notice. operating temperature settings temperature setting standard tolerance standard nominal differential -9.4 to +93.3 2.8 8.3 +201 to +300 8 25 +93.8 to +148.8 4.4 13.8 +301 to +325 10 30 +149 to +162.8 5.6 16.7 f c f c f c +35 to +200 5 15 f c 8 4.4 10 5.6 a code b c maximum maximum minimum minimum xy 5 2.8 standard temperature tolerance code for part number selection table 1 table 2 temperature specifications to complete your part number on airpax series 5004 thermostats, the following information and charts will allow completion of building blocks f, g, h and i. guide terminals to suit (leads can be supplied) contacts brushed terminal rivets switch arm disc cap actuator pin airpax corporation thermal sensing products 550 highland street frederick , md 21 701 usa tel : 301 .663 .5141 fax : 301 .698 .0624 www.airpax.net copyright 2000 airpax ?all rights reserved ?00094 2/00
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