a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 13 14 6 7 8 9 10 11 12 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151015 k. stakem 11oct2011 g. bailey 11oct2011 t. elbin 11oct2011 1:2 1 4 a1 - - - - - mm a 66 ocean side feed applicator - - 20 - - 20 a released 04nov2011 lg gb a1 ecr-15-018756 30dec2015 jh ct item no description part no -1 -2 -5 -6 -7 -77 1 - 1 4-456403-2 crimper, wire premium 4-456403-2 1 1 1 1 1 1 3 - 1 1-2119582-8 crimper, insulation f premium 1-2119582-8 1 1 1 1 1 1 4 - 1 1-238011-7 block, crimper spacer 1-238011-7 1 1 1 1 1 - 5 - 1 2119757-4 depressor, shear 2119757-4 1 1 1 1 1 - 8 - 1 3-1633129-3 anvil, combination .062 3-1633129-3 1 1 1 1 1 1 9 - 1 462006-6 floating shear, front 462006-6 1 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 1 1 - 28 - 1 1-455888-0 spacer, crimper 1-455888-0 1 1 1 1 1 - 29 - 1 2119959-1 assembly, strip guide 2119959-1 1 1 1 1 1 - 30 - 1 1320908-6 spacer, strip guide 1320908-6 1 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 2 - 34 - 1 1-1752356-9 support, terminal 1-1752356-9 1 1 1 1 1 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 1 - 1 - 37 - 1 2119085 fa head, atlantic style 2119085-1 1 1 1 1 1 - 38 - 1 2119644-1 ram washer, precision 2119644-1 1 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 1 - 44 - 1 2119370 ram, amp style, side feed 2119370-1 1 1 1 - 1 - 46 - 1 2119656-9 applicator basic assembly, sf 2119656-9 1 1 1 1 1 - 47 - 1 2119653 feed cam, post feed 2119653-1 1 - - - - - 48 - 1 2119652 feed cam, pre feed 2119652-1 1 - - - - - 49 - 3 18023-9 scr, skt hd cap m4 x 6.0 18023-9 2 1 - - - - 50 - 1 1-1752354-7 standoff,hold-down 1-1752354-7 1 1 1 1 1 - 51 - 1 1901681-1 holddown, terminal 1901681-1 1 1 1 1 1 - 52 - 1 1-5018030-0 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 1 - 54 - 4 2168400-1 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 4 - 56 - 1 1338685-1 pawl, feed 1338685-1 1 1 - - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 1 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 1 - - 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 1 - 82 - 1 455888-9 spacer, crimper 455888-9 1 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - - ref ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 - 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 - 1 - - - - 163 - 1 240638 spring, feed finger 240638-1 - 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 - 2 - - - - 174 - 1 1901680-2 guide pin,holddown 1901680-2 1 1 1 1 1 - 175 - 1 1752353-2 guide pin,holddown 1752353-2 1 1 1 1 1 - 176 - 1 8-22280-7_simp spring, compression 8-22280-7 1 1 1 1 1 - 177 - 1 993111-1 pin, slotted spring 3.0 x 20.0 993111-1 1 1 1 1 1 - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - - 1 1 - - 238 - 1 2063440-1 air feed module 2063440-1 - 1 - - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 1 - - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - - 2 2 - - 241 - 1 18023-1 scr, skt hd cap m3 x 5.0 18023-1 1 1 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 1 - 244 - 1 2119082-9 cam, snail, insulation adjustment 2119082-9 1 1 1 1 1 - 245 - 1 2119758 ram, amp style, side feed, non-adj. 2119758-1 - - - 1 - - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 - 1 - 247 - 1 2119798-1 detent pin 2119798-1 1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 - 1 - - - - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 - 1 - - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 - 1 - - - - item no description part no -1 -2 -5 -6 -7 -77 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 1 - 1 - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - - 1 - - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2151015 -1 a fine crimp height adjust mechanical pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2151015 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151015 -4 - - - 2151015 -2 a fine crimp height adjust pneumatic mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-1 - - servo latch plate 2119951-1 - 8- 2151015 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151015 -4 - - - 2151015 -5 a fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-1 - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151015 -6 a non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2151015 -7 a fine crimp height adjust none - - - - - - - 7- 2151015 -7 a crimp tooling kit - - - - - - - - terminal data: molex terminal molex crimp specification terminal name: 4.2mm pitch mini-fit terminal wire strip length insulation diameter range 3.00-3.50 mm [.118-.138 in] n 2.50-2.95 mm [.098-.116 in] terminal application specification molex 63900-2600 rev j - - - - - terminals applied te terminal c1__dwg_pn_1_0 molex terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 molex terminal c1__dwg_pn_4_0 286603-1 c1__dwg_pn_1_1 39-00-0038 c1__dwg_pn_2_1 286611-1 c1__dwg_pn_3_1 39-00-0040 c1__dwg_pn_4_1 286603-2 c1__dwg_pn_1_2 39-00-0055 c1__dwg_pn_2_2 286611-2 c1__dwg_pn_3_2 39-00-0061 c1__dwg_pn_4_2 286603-3 c1__dwg_pn_1_3 39-00-0207 c1__dwg_pn_2_3 286611-3 c1__dwg_pn_3_3 39-00-0053 c1__dwg_pn_4_3 286603-4 c1__dwg_pn_1_4 39-00-0163 c1__dwg_pn_2_4 286611-4 c1__dwg_pn_3_4 39-00-0120 c1__dwg_pn_4_4 286603-5 c1__dwg_pn_1_5 39-00-0059 c1__dwg_pn_2_5 286611-5 c1__dwg_pn_3_5 39-00-0126 c1__dwg_pn_4_5 286603-6 c1__dwg_pn_1_6 39-00-0153 c1__dwg_pn_2_6 286611-6 c1__dwg_pn_3_6 39-00-0219 c1__dwg_pn_4_6 286603-7 c1__dwg_pn_1_7 39-00-0181 c1__dwg_pn_2_7 286611-8 c1__dwg_pn_3_7 39-00-0411 c1__dwg_pn_4_7 286603-8 c1__dwg_pn_1_8 39-00-0213 c1__dwg_pn_2_8 286611-9 c1__dwg_pn_3_8 39-00-0430 c1__dwg_pn_4_8 1-286603-0 c1__dwg_pn_1_9 44485-1211 c1__dwg_pn_2_9 1-286611-1 c1__dwg_pn_3_9 39-00-0121 c1__dwg_pn_4_9 1-286603-1 39-00-0114 1-286611-2 39-00-0420 1-286603-2 39-00-0428 1-286611-3 39-00-0437 1-286603-3 39-00-0419 1-286611-4 39-00-0426 1-286603-4 39-00-0425 1-286611-6 39-00-0075 1-286603-5 39-00-0436 1-286611-7 39-00-0427 1-286603-6 39-00-0440 1-286611-8 40-13-0853 1-286603-7 39-00-0073 2-286611-0 30490-1002 1-286603-8 39-00-0108 2-286611-1 30490-2002 1-286603-9 39-00-0169 2-286611-2 40-01-0853 2-286603-0 39-00-0175 2-286611-3 98-00-0174 2-286603-1 39-00-0194 2-286611-4 30490-0002 2-286603-2 39-00-0200 2-286603-3 39-00-0405 2-286603-4 39-00-0407 2-286603-5 39-00-0410 2-286603-6 40-13-0851 2-286603-8 44485-1311 2-286603-9 44485-1411 wire size crimp height mm [inch] 0.80mm2 w1__dwg_wgauge_1 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_1 18 awg w1__dwg_wgauge_2 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 0.995+/-0.045 [.039+/-.0018] w1__dwg_crimp_ht_3 20 awg w1__dwg_wgauge_4 0.995+/-0.045 [.039+/-.0018] w1__dwg_crimp_ht_4 0.35mm2 w1__dwg_wgauge_5 0.895+/-0.045 [.035+/-.0018] w1__dwg_crimp_ht_5 22 awg w1__dwg_wgauge_6 0.895+/-0.045 [.035+/-.0018] w1__dwg_crimp_ht_6 0.20mm2 w1__dwg_wgauge_7 0.83+/-0.04 [.033+/-.0016] w1__dwg_crimp_ht_7 24 awg w1__dwg_wgauge_8 0.83+/-0.04 [.033+/-.0016] w1__dwg_crimp_ht_8 applicator data crimp size type wire 1.58 mm [.062] f insul 3.17 mm [.125] f applicator instructions 408-10389 crimp height reference setting 5.9 w1__fa_setting_1 5.9 w1__fa_setting_2 6.2 w1__fa_setting_3 6.2 w1__fa_setting_4 7.1 w1__fa_setting_5 7.1 w1__fa_setting_6 7.7 w1__fa_setting_7 7.7 w1__fa_setting_8 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) terminal data: molex terminal cmolex crimp specification terminal name: 4.2mm pitch mini-fit terminal wire strip length insulation diameter range 3.00-3.50 mm [.118-.138 in] n 2.50-2.95 mm [.098-.116 in] terminal application specification molex 63900-2600 rev j terminals applied te terminal c1__dwg_pn_1_0 molex terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 molex terminal c1__dwg_pn_4_0 286603-9 c1__dwg_pn_1_1 44476-1111 c1__dwg_pn_2_1 1-2113022-1 c1__dwg_pn_3_1 46083-1211 c1__dwg_pn_4_1 2-286603-7 c1__dwg_pn_1_2 44476-1211 c1__dwg_pn_2_2 1-2113022-2 c1__dwg_pn_3_2 46083-1221 c1__dwg_pn_4_2 286611-7 c1__dwg_pn_1_3 44478-1111 c1__dwg_pn_2_3 1-2113022-3 c1__dwg_pn_3_3 46134-1111 c1__dwg_pn_4_3 1-286611-9 c1__dwg_pn_1_4 44478-1211 c1__dwg_pn_2_4 1-2113022-4 c1__dwg_pn_3_4 46134-1121 c1__dwg_pn_4_4 2113022-1 c1__dwg_pn_1_5 45750-1211 c1__dwg_pn_2_5 1-2113022-5 c1__dwg_pn_3_5 46134-1211 c1__dwg_pn_4_5 2113022-2 c1__dwg_pn_1_6 45750-1111 c1__dwg_pn_2_6 1-2113022-6 c1__dwg_pn_3_6 46134-1221 c1__dwg_pn_4_6 2113022-3 c1__dwg_pn_1_7 46012-1111 c1__dwg_pn_2_7 c1__dwg_pn_3_7 c1__dwg_pn_4_7 2113022-4 c1__dwg_pn_1_8 46018-1541 c1__dwg_pn_2_8 c1__dwg_pn_3_8 c1__dwg_pn_4_8 2113022-5 c1__dwg_pn_1_9 46083-1111 c1__dwg_pn_2_9 c1__dwg_pn_3_9 c1__dwg_pn_4_9 2113022-6 46098-1541 2113022-7 46012-1141 2113022-8 46012-1211 2113022-9 46012-1241 1-2113022-0 46083-1121 wire size crimp height mm [inch] 0.80mm2 w1__dwg_wgauge_1 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_1 18 awg w1__dwg_wgauge_2 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 0.995+/-0.045 [.039+/-.0018] w1__dwg_crimp_ht_3 20 awg w1__dwg_wgauge_4 0.995+/-0.045 [.039+/-.0018] w1__dwg_crimp_ht_4 crimp height reference setting 5.9 w1__fa_setting_1 5.9 w1__fa_setting_2 6.2 w1__fa_setting_3 6.2 w1__fa_setting_4 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2151015 -4 pneumatic feed with "smart applicator" conversion: 8- 2151015 -4 servo feed with "fine crimp height adjust": 8- 2151015 -5 servo feed with "non-crimp height adjust": 8- 2151015 -6 this applicator applies terminal with a seal. apply torq-seal in allen socket to fill hole after flat hd has been adjusted to correct height at qualification. apply #1-23419-5 loc-tite to threads. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version pro/engineer drawing 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 50, 62. apply part number 2-23419-6 loctite to threads of items 242. for -6 only apply part number 1-23419-5 loctite to threads of items 37, 50. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling -6 non-crimp height adjust applicator use shim pack 2119957-2 to align applicator's maximum wire crimp height at normal terminator shut height 1 1 1 1 4 4 12 1 9 1 9 6 6 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151015 k. stakem 11oct2011 g. bailey 11oct2011 t. elbin 11oct2011 1:2 2 4 a - - - - - mm a 66 ocean side feed applicator - - 20 - - 20 - see sheet 1 - - - 16.8 0.5 2.0#0.5 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 4 35 40 37 9 174 51 52 24 38 242 33 60 41 54 21 28 82 30 19 34 67 32 243 175 244 46 10 241 11 50 63 3 44 247 13 12 177 5 66 62 246 176 245 213 1 8 20 166 29 252 39 260 54 164 a 119 50 ref 44 245 ref ref 34 8 ref ref 29 30 ref ref holddown set-up terminal support location feed track position guide by insulation barrel item 30 located at front holes 47 49 feed type 48 49 49 248 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 3 & 4 are not required for atlantic version 59 56 59 56 11 2 2 2 2 2 2 8 2 2 7 7 6 2 10 1 1 1 1 1 1 11 mechanical post feed 30mm stroke 40mm stroke mechanical pre feed 30mm stroke 40mm stroke air feed 30mm stroke 40mm stroke mechanical a pneumatic a 4 2 servo latch plate a servo feeder not included 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151015 k. stakem 11oct2011 g. bailey 11oct2011 t. elbin 11oct2011 1:2 3 4 a - - - - - mm a 66 ocean side feed applicator - - 20 - - 20 - see sheet 1 - - - set up gauge 2119599-1 applicator data crimp size type wire 1.58 mm [.062] f insul 3.17 mm [.125] f applicator instructions 408-10389 wire size crimp height mm [inch] 0.80mm2 w1__dwg_wgauge_1 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_1 18 awg w1__dwg_wgauge_2 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 0.995+/-0.045 [.039+/-.0018] w1__dwg_crimp_ht_3 20 awg w1__dwg_wgauge_4 0.995+/-0.045 [.039+/-.0018] w1__dwg_crimp_ht_4 0.35mm2 w1__dwg_wgauge_5 0.895+/-0.045 [.035+/-.0018] w1__dwg_crimp_ht_5 22 awg w1__dwg_wgauge_6 0.895+/-0.045 [.035+/-.0018] w1__dwg_crimp_ht_6 0.20mm2 w1__dwg_wgauge_7 0.83+/-0.04 [.033+/-.0016] w1__dwg_crimp_ht_7 24 awg w1__dwg_wgauge_8 0.83+/-0.04 [.033+/-.0016] w1__dwg_crimp_ht_8 crimp height reference setting 5.9 w1__fa_setting_1 5.9 w1__fa_setting_2 6.2 w1__fa_setting_3 6.2 w1__fa_setting_4 7.1 w1__fa_setting_5 7.1 w1__fa_setting_6 7.7 w1__fa_setting_7 7.7 w1__fa_setting_8 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -21 -22 -25 -27 -77 1 - 1 4-456403-2 crimper, wire premium 4-456403-2 1 1 1 1 1 3 - 1 1-2119582-8 crimper, insulation f premium 1-2119582-8 1 1 1 1 1 4 - 1 1-238011-7 block, crimper spacer 1-238011-7 1 1 1 1 - 5 - 1 2119757-4 depressor, shear 2119757-4 1 1 1 1 - 8 - 1 3-1633129-3 anvil, combination .062 3-1633129-3 1 1 1 1 1 9 - 1 462006-6 floating shear, front 462006-6 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 1 - 28 - 1 1-455888-0 spacer, crimper 1-455888-0 1 1 1 1 - 29 - 1 2119959-1 assembly, strip guide 2119959-1 1 1 1 1 - 30 - 1 1320908-6 spacer, strip guide 1320908-6 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 - 34 - 1 1-1752356-9 support, terminal 1-1752356-9 1 1 1 1 - 38 - 1 2119644-1 ram washer, precision 2119644-1 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 48 - 1 2119652 feed cam, pre feed 2119652-1 1 - - - - 49 - 3 18023-9 scr, skt hd cap m4 x 6.0 18023-9 2 1 - - - 50 - 1 1-1752354-7 standoff,hold-down 1-1752354-7 1 1 1 1 - 51 - 1 1901681-1 holddown, terminal 1901681-1 1 1 1 1 - 52 - 1 1-5018030-0 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 - 56 - 1 1338685-1 pawl, feed 1338685-1 1 1 - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 1 - 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 82 - 1 455888-9 spacer, crimper 455888-9 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - - ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 - 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 - 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 1 - 140 - 1 2119650 ram, asian style, side feed 2119650-1 1 1 1 1 - 141 - 1 1-2119656-0 applicator basic assembly, sf 1-2119656-0 1 1 1 1 - 142 - 1 2119653-2 feed cam, post feed 2119653-2 1 - - - - 143 - 4 2168400-5 shcs, low head, rohs, m4 x 20 2168400-5 4 4 4 4 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 - 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 1 - 163 - 1 240638 spring, feed finger 240638-1 - 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 - 2 - - - 174 - 1 1901680-2 guide pin,holddown 1901680-2 1 1 1 1 - 175 - 1 1752353-2 guide pin,holddown 1752353-2 1 1 1 1 - 176 - 1 8-22280-7_simp spring, compression 8-22280-7 1 1 1 1 - 177 - 1 993111-1 pin, slotted spring 3.0 x 20.0 993111-1 1 1 1 1 - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - - 1 - - 238 - 1 2063440-1 air feed module 2063440-1 - 1 - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 1 - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - - 2 - - 241 - 1 18023-1 scr, skt hd cap m3 x 5.0 18023-1 1 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 - 1 2119082-9 cam, snail, insulation adjustment 2119082-9 1 1 1 1 - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 1 - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 - 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 - 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 1 - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2151015 -1 a fine crimp height adjust mechanical pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2151015 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151015 -4 - - - 2- 2151015 -2 a fine crimp height adjust pneumatic mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-2 - - servo latch plate 2119951-1 - 8- 2151015 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151015 -4 - - - 2- 2151015 -5 a fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-2 - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151015 -7 a fine crimp height adjust none - - - - - - - 7- 2151015 -7 a crimp tooling kit - - - - - - - - terminal data: molex terminal molex crimp specification terminal name: 4.2mm pitch mini-fit terminal wire strip length insulation diameter range 3.00-3.50 mm [.118-.138 in] n 2.50-2.95 mm [.098-.116 in] terminal application specification molex 63900-2600 rev j terminals applied te terminal c1__dwg_pn_1_0 molex terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 molex terminal c1__dwg_pn_4_0 286603-1 c1__dwg_pn_1_1 39-00-0038 c1__dwg_pn_2_1 286611-1 c1__dwg_pn_3_1 39-00-0040 c1__dwg_pn_4_1 286603-2 c1__dwg_pn_1_2 39-00-0055 c1__dwg_pn_2_2 286611-2 c1__dwg_pn_3_2 39-00-0061 c1__dwg_pn_4_2 286603-3 c1__dwg_pn_1_3 39-00-0207 c1__dwg_pn_2_3 286611-3 c1__dwg_pn_3_3 39-00-0053 c1__dwg_pn_4_3 286603-4 c1__dwg_pn_1_4 39-00-0163 c1__dwg_pn_2_4 286611-4 c1__dwg_pn_3_4 39-00-0120 c1__dwg_pn_4_4 286603-5 c1__dwg_pn_1_5 39-00-0059 c1__dwg_pn_2_5 286611-5 c1__dwg_pn_3_5 39-00-0126 c1__dwg_pn_4_5 286603-6 c1__dwg_pn_1_6 39-00-0153 c1__dwg_pn_2_6 286611-6 c1__dwg_pn_3_6 39-00-0219 c1__dwg_pn_4_6 286603-7 c1__dwg_pn_1_7 39-00-0181 c1__dwg_pn_2_7 286611-8 c1__dwg_pn_3_7 39-00-0411 c1__dwg_pn_4_7 286603-8 c1__dwg_pn_1_8 39-00-0213 c1__dwg_pn_2_8 286611-9 c1__dwg_pn_3_8 39-00-0430 c1__dwg_pn_4_8 1-286603-0 c1__dwg_pn_1_9 44485-1211 c1__dwg_pn_2_9 1-286611-1 c1__dwg_pn_3_9 39-00-0121 c1__dwg_pn_4_9 1-286603-1 39-00-0114 1-286611-2 39-00-0420 1-286603-2 39-00-0428 1-286611-3 39-00-0437 1-286603-3 39-00-0419 1-286611-4 39-00-0426 1-286603-4 39-00-0425 1-286611-6 39-00-0075 1-286603-5 39-00-0436 1-286611-7 39-00-0427 1-286603-6 39-00-0440 1-286611-8 40-13-0853 1-286603-7 39-00-0073 2-286611-0 30490-1002 1-286603-8 39-00-0108 2-286611-1 30490-2002 1-286603-9 39-00-0169 2-286611-2 40-01-0853 2-286603-0 39-00-0175 2-286611-3 98-00-0174 2-286603-1 39-00-0194 2-286611-4 30490-0002 2-286603-2 39-00-0200 2-286603-3 39-00-0405 2-286603-4 39-00-0407 2-286603-5 39-00-0410 2-286603-6 40-13-0851 2-286603-8 44485-1311 2-286603-9 44485-1411 terminal data: molex terminal cmolex crimp specification terminal name: 4.2mm pitch mini-fit terminal wire strip length insulation diameter range 3.00-3.50 mm [.118-.138 in] n 2.50-2.95 mm [.098-.116 in] terminal application specification molex 63900-2600 rev j terminals applied te terminal c1__dwg_pn_1_0 molex terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 molex terminal c1__dwg_pn_4_0 286603-9 c1__dwg_pn_1_1 44476-1111 c1__dwg_pn_2_1 1-2113022-1 c1__dwg_pn_3_1 46083-1211 c1__dwg_pn_4_1 2-286603-7 c1__dwg_pn_1_2 44476-1211 c1__dwg_pn_2_2 1-2113022-2 c1__dwg_pn_3_2 46083-1221 c1__dwg_pn_4_2 286611-7 c1__dwg_pn_1_3 44478-1111 c1__dwg_pn_2_3 1-2113022-3 c1__dwg_pn_3_3 46134-1111 c1__dwg_pn_4_3 1-286611-9 c1__dwg_pn_1_4 44478-1211 c1__dwg_pn_2_4 1-2113022-4 c1__dwg_pn_3_4 46134-1121 c1__dwg_pn_4_4 2113022-1 c1__dwg_pn_1_5 45750-1211 c1__dwg_pn_2_5 1-2113022-5 c1__dwg_pn_3_5 46134-1211 c1__dwg_pn_4_5 2113022-2 c1__dwg_pn_1_6 45750-1111 c1__dwg_pn_2_6 1-2113022-6 c1__dwg_pn_3_6 46134-1221 c1__dwg_pn_4_6 2113022-3 c1__dwg_pn_1_7 46012-1111 c1__dwg_pn_2_7 c1__dwg_pn_3_7 c1__dwg_pn_4_7 2113022-4 c1__dwg_pn_1_8 46018-1541 c1__dwg_pn_2_8 c1__dwg_pn_3_8 c1__dwg_pn_4_8 2113022-5 c1__dwg_pn_1_9 46083-1111 c1__dwg_pn_2_9 c1__dwg_pn_3_9 c1__dwg_pn_4_9 2113022-6 46098-1541 2113022-7 46012-1141 2113022-8 46012-1211 2113022-9 46012-1241 1-2113022-0 46083-1121 wire size crimp height mm [inch] 0.80mm2 w1__dwg_wgauge_1 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_1 18 awg w1__dwg_wgauge_2 1.02+/-0.05 [.040+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 0.995+/-0.045 [.039+/-.0018] w1__dwg_crimp_ht_3 20 awg w1__dwg_wgauge_4 0.995+/-0.045 [.039+/-.0018] w1__dwg_crimp_ht_4 crimp height reference setting 5.9 w1__fa_setting_1 5.9 w1__fa_setting_2 6.2 w1__fa_setting_3 6.2 w1__fa_setting_4 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2151015 -4 pneumatic feed with "smart applicator" conversion: 8- 2151015 -4 servo feed with "fine crimp height adjust": 8- 2151015 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 50, 62. apply part number 2-23419-6 loctite to threads of items 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version 1 2 4 9 1 1 1 1 1 4 1 9 6 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151015 k. stakem 11oct2011 g. bailey 11oct2011 t. elbin 11oct2011 1:2 4 4 a - - - - - mm a 66 ocean side feed applicator - - 20 - - 20 - see sheet 1 - - - 16.8 0.5 2.0#0.5 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) 142 49 feed type 48 49 49 151 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 1 & 2 are not required for pacific version 1 3 4 5 8 9 10 11 12 13 19 20 21 24 28 29 30 32 33 34 139 38 39 40 41 140 141 50 51 52 143 144 62 63 66 67 82 166 174 175 176 177 213 241 242 243 244 246 145 251 152 143 164 a 119 feed track position guide by insulation barrel item 30 located at front holes 29 30 ref ref holddown set-up ref ref 50 140 ref ref terminal support location 34 8 56 59 59 56 mechanical a pneumatic a 4 2 servo latch plate a servo feeder not included mechanical post feed 30mm stroke mechanical pre feed 30mm stroke 30mm stroke air feed 7 7 8 2 2 2 2 2 2 2 6 2 11 10 1 1 1 1 1 1 11
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