a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. item no description part no -2 -5 -6 -7 -77 1 - 1 464281-1 crimper, semi flat 16-14 464281-1 1 1 1 1 1 4 - 1 238009-3 block, fl crimper spacer 238009-3 1 1 1 1 - 5 - 1 462431-5 wire funnel 462431-5 1 1 1 1 - 6 - 1 2-690468-5 depressor shear, rear 2-690468-5 1 1 1 1 - 7 - 1 803925-2 guide, carrier scrap 803925-2 1 1 1 1 - 8 - 1 464282-2 anvil, sand-blasted 16-14 464282-2 1 1 1 1 1 9 - 1 462843-6 terminal support 462843-6 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 - 14 - 1 2119862-2 shear holder, rear 2119862-2 1 1 1 1 - 15 - 1 2161335-2 shear plate, rear 2161335-2 1 1 1 1 - 16 - 2 1-2168083-1 scr, skt hd cap, rohs, m3 x 6 1-2168083-1 2 2 2 2 - 17 - 1 469542-3 rear floating shear 469542-3 1 1 1 1 - 18 - 1 463460_hold_down-2 hold down, terminal 463460-2 1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 1 - 24 - 1 684042-4 guide, strip, front 684042-4 1 1 1 1 - 25 - 1 240792-1 drag, terminal 240792-1 1 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 1 - 27 - 2 simp_22281-9 spring, compression 22281-9 2 2 2 2 - 29 - 1 2161336-1 plate, rear strip guide 2161336-1 1 1 1 1 - 30 - 2 1-2168083-4 scr, skt hd cap, rohs, m4 x 5 1-2168083-4 2 2 2 2 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 simp_5-22278-1 spring, compression 5-22278-1 2 2 2 2 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 - 1 - 37 - 1 2119085 fa head, atlantic style 2119085-1 1 1 1 1 - 38 - 1 2119644-2 ram washer, precision 2119644-2 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 - 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 42 - 1 462433-7 support, insulation 462433-7 1 1 1 1 - 44 - 1 2119370 ram, amp style, side feed 2119370-1 1 1 - 1 - 46 - 1 1-2119656-9 applicator basic assembly, sf 1-2119656-9 1 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - - 53 - 2 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 2 - 54 - 4 2168400-1 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 - 56 - 1 462427-2 finger, feed 462427-2 1 - - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 - 61 - 2 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 2 2 2 2 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - - 1 - 68 - 2 1-18028-4 washer, flat, reg m3 1-18028-4 2 2 2 2 - 69 - 1 2161331 spacer, wire funnel depressor 2161331-1 1 1 1 1 - 70 - 1 2161332-4 depressor, wire funnel 2161332-4 1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 81 - 1 240641-9 spacer 240641-9 1 1 1 1 - 82 - 1 455888-4 spacer, crimper 455888-4 1 1 1 1 - 93 - 1 2168083-6 scr, skt hd cap, rohs, m5 x 65 2168083-6 1 1 1 1 - 94 - 4 18023-4 scr, skt hd cap m3 x 10.0 18023-4 4 4 4 4 - 95 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 2 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 1 - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 121 - 1 simp_1-22281-8 spring, compression 1-22281-8 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - - 163 - 1 240638 spring, feed finger 240638-1 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 1 - - 238 - 1 2063440-2 air feed module 2063440-2 1 - - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 - - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 1 - item no description part no -2 -5 -6 -7 -77 245 - 1 2119758 ram, amp style, side feed, non-adj. 2119758-1 - - 1 - - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 - 1 - 247 - 1 2119798-1 detent pin 2119798-1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 1 - - - - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - - 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 - 1 - 253 .. 1 568681-1_bom spacer, base plate 568681-1 1 1 1 1 - 255 .. 1 189728-1_bom bracket, spacer 189728-1 1 1 1 1 - 256 .. 1 679532-1_bom insert, guard 679532-1 ref ref ref ref - 257 - 1 462992-7_bom guard assembly 462992-7 ref ref ref ref - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - 1 - - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2151699 -2 a fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 2161540-1 8- 2151699 -5 1901094-3 1976043-1 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151699 -4 - - - 2151699 -5 a fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 - - 2119641-1 2119799-1 2063440-2 2151699 -6 a non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2151699 -7 a fine crimp height adjust none - - - - - - - 7- 2151699 -7 a crimp tooling kit - - - - - - - - terminal data: te terminal te crimp specification terminal name: fully insulated faston wire strip length insulation diameter range .240-.322 in [6.10-8.18 mm] .240 max terminal application specification 114-2123 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 3-520370-2 c1__dwg_pn_1_1 c1__dwg_pn_2_1 c1__dwg_pn_3_1 c1__dwg_pn_4_1 wire size crimp height inch [mm] 14 w1__dwg_wgauge_1 0.075+/-0.002 [1.91+/-0.05] w1__dwg_crimp_ht_1 16 w1__dwg_wgauge_2 0.070+/-0.002 [1.78+/-0.05] w1__dwg_crimp_ht_2 applicator data crimp size type wire .205 [5.21 mm] d insul - - applicator instructions 408-10389 crimp height reference setting 5.6 w1__fa_setting_1 7.0 w1__fa_setting_2 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) solder .19 in [4.83mm] .19 in [4.83mm] *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 22.35 [.880] - tabs 25.40 [1.000] - receptacle 2.29 [ 0.090 ] atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 35 40 37 38 60 41 21 82 19 67 32 46 63 53 44 247 13 241 16 14 12 11 54 81 6 66 62 246 245 213 1 8 20 166 252 39 260 feed type 164 a 69 70 4 5 7 15 17 18 23 24 25 26 27 29 33 42 61 93 94 96 121 9 95 68 94 54 30 119 holddown set-up 49 248 250 249 238 136 137 163 172 135 240 133 198 118 cam positions sheets 3 & 4 are not required for atlantic version lower tooling set-up ***feed finger representation above may differ from actual feed finger that is required by this applicator 59 56 scale 1:2
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. set up gauge 2119599-1 applicator data crimp size type wire .205 [5.21 mm] d insul - - applicator instructions 408-10389 terminal data: te terminal te crimp specification terminal name: fully insulated faston wire strip length insulation diameter range .240-.322 in [6.10-8.18 mm] .240 max terminal application specification 114-2123 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 3-520370-2 c1__dwg_pn_1_1 c1__dwg_pn_2_1 c1__dwg_pn_3_1 c1__dwg_pn_4_1 wire size crimp height inch [mm] 14 w1__dwg_wgauge_1 0.075+/-0.002 [1.91+/-0.05] w1__dwg_crimp_ht_1 16 w1__dwg_wgauge_2 0.070+/-0.002 [1.78+/-0.05] w1__dwg_crimp_ht_2 crimp height reference setting 5.6 w1__fa_setting_1 7.0 w1__fa_setting_2 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -22 -25 -27 -77 1 - 1 464281-1 crimper, semi flat 16-14 464281-1 1 1 1 1 4 - 1 238009-3 block, fl crimper spacer 238009-3 1 1 1 - 5 - 1 462431-5 wire funnel 462431-5 1 1 1 - 6 - 1 2-690468-5 depressor shear, rear 2-690468-5 1 1 1 - 7 - 1 803925-2 guide, carrier scrap 803925-2 1 1 1 - 8 - 1 464282-2 anvil, sand-blasted 16-14 464282-2 1 1 1 1 9 - 1 462843-6 terminal support 462843-6 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 - 14 - 1 2119862-2 shear holder, rear 2119862-2 1 1 1 - 15 - 1 2161335-2 shear plate, rear 2161335-2 1 1 1 - 16 - 2 1-2168083-1 scr, skt hd cap, rohs, m3 x 6 1-2168083-1 2 2 2 - 17 - 1 469542-3 rear floating shear 469542-3 1 1 1 - 18 - 1 463460_hold_down-2 hold down, terminal 463460-2 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 - 24 - 1 684042-4 guide, strip, front 684042-4 1 1 1 - 25 - 1 240792-1 drag, terminal 240792-1 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 - 27 - 2 simp_22281-9 spring, compression 22281-9 2 2 2 - 29 - 1 2161336-1 plate, rear strip guide 2161336-1 1 1 1 - 30 - 2 1-2168083-4 scr, skt hd cap, rohs, m4 x 5 1-2168083-4 2 2 2 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 - 33 - 2 simp_5-22278-1 spring, compression 5-22278-1 2 2 2 - 38 - 1 2119644-2 ram washer, precision 2119644-2 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 - 42 - 1 462433-7 support, insulation 462433-7 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - 53 - 2 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 - 56 - 1 462427-2 finger, feed 462427-2 1 - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - 61 - 2 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 2 2 2 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs 2168078-1 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - 1 - 68 - 2 1-18028-4 washer, flat, reg m3 1-18028-4 2 2 2 - 69 - 1 2161331 spacer, wire funnel depressor 2161331-1 1 1 1 - 70 - 1 2161332-4 depressor, wire funnel 2161332-4 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 - 81 - 1 240641-9 spacer 240641-9 1 1 1 - 82 - 1 455888-4 spacer, crimper 455888-4 1 1 1 - 93 - 1 2168083-6 scr, skt hd cap, rohs, m5 x 65 2168083-6 1 1 1 - 94 - 4 18023-4 scr, skt hd cap m3 x 10.0 18023-4 4 4 4 - 95 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 - 121 - 1 simp_1-22281-8 spring, compression 1-22281-8 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 - 140 - 1 2119650 ram, asian style, side feed 2119650-1 1 1 1 - 141 - 1 2-2119656-0 applicator basic assembly, sf 2-2119656-0 1 1 1 - 143 - 4 2168400-5 shcs, low head, rohs, m4 x 20 2168400-5 4 4 4 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 - 163 - 1 240638 spring, feed finger 240638-1 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 - - 238 - 1 2063440-2 air feed module 2063440-2 1 - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 - - - - item no description part no -22 -25 -27 -77 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 - 253 .. 1 568681-1_bom spacer, base plate 568681-1 1 1 1 - 255 .. 1 189728-1_bom bracket, spacer 189728-1 1 1 1 - 256 .. 1 679532-1_bom insert, guard 679532-1 ref ref ref - 257 - 1 462992-7_bom guard assembly 462992-7 ref ref ref - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2151699 -2 a fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 2161540-1 8- 2151699 -5 1901094-3 1976043-1 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151699 -4 - - - 2- 2151699 -5 a fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 - - 2119641-2 2119799-1 2063440-2 2- 2151699 -7 a fine crimp height adjust none - - - - - - - 7- 2151699 -7 a crimp tooling kit - - - - - - - - solder .19 in [4.83mm] .19 in [4.83mm] *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 22.35 [.880] - tabs 25.40 [1.000] - receptacle 2.29 [ 0.090 ] pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) feed type 49 151 250 249 238 136 137 163 172 135 240 133 198 118 cam position sheets 1 & 2 are not required for pacific version lower tooling set-up ***feed finger representation above may differ from actual feed finger that is required by this applicator 1 6 8 11 14 16 19 20 21 32 139 38 39 40 41 140 141 53 144 62 63 66 67 81 82 166 213 246 145 251 152 12 241 13 143 164 a 69 70 4 5 7 15 17 18 23 24 25 26 27 29 33 42 61 93 94 96 121 30 143 94 68 95 9 119 holddown set-up 59 56 scale 1:2
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